feat: integrate AMESim media models and editor UI

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ljz committed 2026-07-31 23:36:58 +08:00
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"""Calibrated component primitives used only by the ``test_mql`` example."""
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from __future__ import annotations
from dataclasses import dataclass
from math import pi
MM_TO_M = 1.0e-3
M_TO_MM = 1.0e3
M3_TO_CM3 = 1.0e6
M3_PER_S_TO_L_PER_MIN = 60_000.0
def circular_area(diameter_m: float) -> float:
if diameter_m < 0.0:
raise ValueError("diameter_m must be non-negative.")
return pi * diameter_m * diameter_m / 4.0
def mm_to_m(value: float) -> float:
return value * MM_TO_M
def m_to_mm(value: float) -> float:
return value * M_TO_MM
@dataclass(frozen=True)
class AmesimPistonGeometry:
"""Geometry relations used by AMESim PNRP17 pneumatic piston variables."""
piston_diameter_m: float
rod_diameter_m: float = 0.0
zero_length_m: float = 0.0
@property
def piston_area_m2(self) -> float:
return circular_area(self.piston_diameter_m)
@property
def rod_area_m2(self) -> float:
return circular_area(self.rod_diameter_m)
@property
def annulus_area_m2(self) -> float:
return self.piston_area_m2 - self.rod_area_m2
def chamber_length_m(self, port4_displacement_m: float, port5_displacement_m: float) -> float:
return self.zero_length_m + port5_displacement_m - port4_displacement_m
def chamber_length_mm(self, port4_displacement_m: float, port5_displacement_m: float) -> float:
return m_to_mm(self.chamber_length_m(port4_displacement_m, port5_displacement_m))
@property
def chamber_area_m2(self) -> float:
return self.annulus_area_m2
def chamber_volume_m3(self, port4_displacement_m: float, port5_displacement_m: float) -> float:
return self.chamber_area_m2 * self.chamber_length_m(
port4_displacement_m,
port5_displacement_m,
)
def chamber_volume_cm3(self, port4_displacement_m: float, port5_displacement_m: float) -> float:
return self.chamber_volume_m3(port4_displacement_m, port5_displacement_m) * M3_TO_CM3
def chamber_volume_rate_m3_s(self, port4_velocity_m_s: float, port5_velocity_m_s: float) -> float:
return self.chamber_area_m2 * (port5_velocity_m_s - port4_velocity_m_s)
def chamber_volume_rate_l_min(self, port4_velocity_m_s: float, port5_velocity_m_s: float) -> float:
return self.chamber_volume_rate_m3_s(
port4_velocity_m_s,
port5_velocity_m_s,
) * M3_PER_S_TO_L_PER_MIN
@dataclass(frozen=True)
class AmesimElasticEndstop:
"""Contact force part of AMESim LSTP00A elastic endstop."""
contact_stiffness_n_per_m: float
contact_damping_n_per_m_per_s: float = 0.0
gap0_m: float = 0.0
def penetration_m_from_gap_mm(self, gap_mm: float) -> float:
return max(-(mm_to_m(gap_mm) - self.gap0_m), 0.0)
def static_contact_force(self, gap_mm: float) -> float:
return self.contact_stiffness_n_per_m * self.penetration_m_from_gap_mm(gap_mm)
def contact_force(self, gap_mm: float, penetration_velocity_m_s: float = 0.0) -> float:
if self.penetration_m_from_gap_mm(gap_mm) <= 0.0:
return 0.0
damping_force = self.contact_damping_n_per_m_per_s * penetration_velocity_m_s
return max(self.static_contact_force(gap_mm) + damping_force, 0.0)
@dataclass(frozen=True)
class AmesimMassFrictionEndstops:
"""Parameter and observable helpers for AMESim MECMAS21 translation masses."""
mass_kg: float
lower_limit_m: float
upper_limit_m: float
lower_stiffness_n_per_m: float
upper_stiffness_n_per_m: float
lower_damping_n_per_m_per_s: float = 0.0
upper_damping_n_per_m_per_s: float = 0.0
viscous_friction_n_per_m_per_s: float = 0.0
coulomb_friction_n: float = 0.0
stiction_force_n: float = 0.0
windage_n_per_m2_per_s2: float = 0.0
def lower_penetration_m(self, displacement_m: float) -> float:
return max(self.lower_limit_m - displacement_m, 0.0)
def upper_penetration_m(self, displacement_m: float) -> float:
return max(displacement_m - self.upper_limit_m, 0.0)
def lower_static_force_magnitude(self, displacement_m: float) -> float:
return self.lower_stiffness_n_per_m * self.lower_penetration_m(displacement_m)
def upper_static_force_magnitude(self, displacement_m: float) -> float:
return self.upper_stiffness_n_per_m * self.upper_penetration_m(displacement_m)
def viscous_friction_force(self, velocity_m_s: float) -> float:
return -self.viscous_friction_n_per_m_per_s * velocity_m_s
def windage_force(self, velocity_m_s: float) -> float:
return -self.windage_n_per_m2_per_s2 * velocity_m_s * abs(velocity_m_s)
def dry_friction_force(self, velocity_m_s: float) -> float:
if velocity_m_s > 0.0:
return -self.coulomb_friction_n
if velocity_m_s < 0.0:
return self.coulomb_friction_n
return 0.0
def limit_contact_force(self, displacement_m: float, velocity_m_s: float) -> float:
lower_force = self.lower_static_force_magnitude(displacement_m)
if lower_force > 0.0:
lower_force += max(-self.lower_damping_n_per_m_per_s * velocity_m_s, 0.0)
upper_force = self.upper_static_force_magnitude(displacement_m)
if upper_force > 0.0:
upper_force += max(self.upper_damping_n_per_m_per_s * velocity_m_s, 0.0)
return lower_force - upper_force
def derivatives(
self,
*,
velocity_m_s: float,
displacement_m: float,
port_1_force_n: float = 0.0,
port_2_force_n: float = 0.0,
external_force_n: float = 0.0,
) -> tuple[float, float]:
total_force = (
port_1_force_n
+ port_2_force_n
+ external_force_n
+ self.viscous_friction_force(velocity_m_s)
+ self.windage_force(velocity_m_s)
+ self.dry_friction_force(velocity_m_s)
+ self.limit_contact_force(displacement_m, velocity_m_s)
)
return total_force / self.mass_kg, velocity_m_s
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from __future__ import annotations
from dataclasses import dataclass
from math import pi, sqrt
from app.simulation.core.base import AlgebraicComponent, DynamicComponent
from app.simulation.core.medium import ThermodynamicProperties
from app.simulation.core.peng_robinson import HELIUM_PR, PengRobinsonFluid
from app.simulation.core.ports import PortState
from app.simulation.core.state import VolumeState
@dataclass(frozen=True)
class AmesimPneumaticGas:
"""Caloric constants plus Peng-Robinson EOS for AMESim pneumatic components."""
fluid: PengRobinsonFluid = HELIUM_PR
cp: float = 5193.0
cv: float = 3116.0
@property
def gamma(self) -> float:
return self.cp / self.cv
@property
def R_gas(self) -> float:
return self.fluid.specific_gas_constant
def density(self, pressure: float, temperature: float) -> float:
return self.fluid.density(pressure, temperature)
def pressure(self, density: float, temperature: float) -> float:
return self.fluid.pressure_from_density(temperature, density)
def specific_internal_energy(self, temperature: float) -> float:
return self.cv * temperature
def specific_enthalpy(self, temperature: float) -> float:
return self.cp * temperature
def specific_reference_enthalpy(
self,
temperature: float,
reference_temperature: float = 298.15,
) -> float:
return self.cp * (temperature - reference_temperature)
def reference_temperature_from_specific_enthalpy(
self,
specific_enthalpy: float,
reference_temperature: float = 298.15,
) -> float:
if self.cp <= 0.0:
raise ValueError("cp must be positive.")
return reference_temperature + specific_enthalpy / self.cp
def pressure_reference_enthalpy(
self,
pressure: float,
temperature: float,
reference_pressure: float = 101_300.0,
reference_temperature: float = 298.15,
) -> float:
return (
self.specific_reference_enthalpy(temperature, reference_temperature)
+ self.fluid.residual_specific_enthalpy(pressure, temperature)
- self.fluid.residual_specific_enthalpy(
reference_pressure,
reference_temperature,
)
)
def pressure_transport_enthalpy(
self,
pressure: float,
temperature: float,
reference_pressure: float = 101_300.0,
reference_temperature: float = 298.15,
) -> float:
"""Convert AMESim reference enthalpy to the absolute-energy state basis."""
return (
self.pressure_reference_enthalpy(
pressure,
temperature,
reference_pressure,
reference_temperature,
)
+ self.cp * reference_temperature
)
def temperature_from_internal_energy(self, specific_internal_energy: float) -> float:
if self.cv <= 0.0:
raise ValueError("cv must be positive.")
return specific_internal_energy / self.cv
HELIUM_PNEUMATIC_GAS = AmesimPneumaticGas()
def liters_to_m3(value: float) -> float:
return value * 1.0e-3
def m3_to_cm3(value: float) -> float:
return value * 1.0e6
def cm3_to_m3(value: float) -> float:
return value * 1.0e-6
def kg_to_g(value: float) -> float:
return value * 1.0e3
def mm2_to_m2(value: float) -> float:
return value * 1.0e-6
def diameter_mm_to_area_m2(diameter_mm: float) -> float:
diameter_m = diameter_mm * 1.0e-3
return pi * diameter_m * diameter_m / 4.0
class AmesimPneumaticVolume(DynamicComponent):
"""First-pass AMESim pneumatic control volume using helium PR pressure closure."""
def __init__(
self,
name: str,
volume: float,
gas: AmesimPneumaticGas = HELIUM_PNEUMATIC_GAS,
p0: float = 101_325.0,
T0: float = 293.15,
heat_transfer_coefficient: float = 0.0,
heat_transfer_area: float = 0.0,
external_temperature_k: float = 293.15,
) -> None:
if volume <= 0.0:
raise ValueError("volume must be positive.")
if heat_transfer_coefficient < 0.0:
raise ValueError("heat_transfer_coefficient must be non-negative.")
if heat_transfer_area < 0.0:
raise ValueError("heat_transfer_area must be non-negative.")
if external_temperature_k <= 0.0:
raise ValueError("external_temperature_k must be positive.")
super().__init__(name=name)
self.volume = volume
self.gas = gas
self.heat_transfer_coefficient = heat_transfer_coefficient
self.heat_transfer_area = heat_transfer_area
self.external_temperature = external_temperature_k
rho0 = gas.density(p0, T0)
m0 = rho0 * volume
U0 = m0 * gas.specific_internal_energy(T0)
self.state = VolumeState(m=m0, U=U0)
self.port_a = PortState()
self.port_b = PortState()
@classmethod
def from_liters(
cls,
name: str,
volume_liters: float,
gas: AmesimPneumaticGas = HELIUM_PNEUMATIC_GAS,
p0: float = 101_325.0,
T0: float = 293.15,
heat_transfer_coefficient: float = 0.0,
heat_transfer_area: float = 0.0,
external_temperature_k: float = 293.15,
) -> "AmesimPneumaticVolume":
return cls(
name=name,
volume=liters_to_m3(volume_liters),
gas=gas,
p0=p0,
T0=T0,
heat_transfer_coefficient=heat_transfer_coefficient,
heat_transfer_area=heat_transfer_area,
external_temperature_k=external_temperature_k,
)
def get_state_vector(self) -> list[float]:
return self.state.as_vector()
def set_state_vector(self, values: list[float]) -> None:
self.state = VolumeState.from_vector(values)
def volume_cm3(self) -> float:
return m3_to_cm3(self.volume)
def volume_rate_m3_s(self) -> float:
return 0.0
def thermal_energy_flow_w(self, temperature_k: float | None = None) -> float:
temperature = self.properties().T if temperature_k is None else temperature_k
return (
self.heat_transfer_coefficient
* self.heat_transfer_area
* (self.external_temperature - temperature)
)
def gas_mass_g(self) -> float:
return kg_to_g(self.state.m)
def pressure_gauge_pa(self, reference_pressure_pa: float = 101_300.0) -> float:
return self.properties().p - reference_pressure_pa
def properties(self) -> ThermodynamicProperties:
if self.state.m <= 0.0:
raise ValueError("volume mass must stay positive.")
T = self.gas.temperature_from_internal_energy(self.state.U / self.state.m)
rho = self.state.m / self.volume
p = self.gas.pressure(rho, T)
u = self.state.U / self.state.m
h = self.gas.specific_enthalpy(T)
self.port_a.p = p
self.port_a.h_outflow = h
self.port_b.p = p
self.port_b.h_outflow = h
return ThermodynamicProperties(p=p, T=T, rho=rho, u=u, h=h)
def derivatives(self, inlet_h: float, m_flow: float) -> VolumeState:
return VolumeState(
m=m_flow,
U=m_flow * inlet_h + self.thermal_energy_flow_w(),
)
def derivatives_from_two_connections(
self,
*,
port_a_m_flow: float,
connected_h_a: float,
port_b_m_flow: float,
connected_h_b: float,
internal_h: float,
volume_rate_m3_s: float | None = None,
) -> VolumeState:
properties = self.properties()
inlet_h_a = self.connection_inlet_enthalpy(
port_m_flow=port_a_m_flow,
connected_h=connected_h_a,
internal_h=internal_h,
)
inlet_h_b = self.connection_inlet_enthalpy(
port_m_flow=port_b_m_flow,
connected_h=connected_h_b,
internal_h=internal_h,
)
return VolumeState(
m=port_a_m_flow + port_b_m_flow,
U=(
port_a_m_flow * inlet_h_a
+ port_b_m_flow * inlet_h_b
+ self.thermal_energy_flow_w(properties.T)
- properties.p * (
self.volume_rate_m3_s()
if volume_rate_m3_s is None
else volume_rate_m3_s
)
),
)
class AmesimVariablePneumaticVolume(AmesimPneumaticVolume):
"""PNCH012-style volume with a dead volume plus an external moving volume."""
def __init__(
self,
name: str,
dead_volume: float,
gas: AmesimPneumaticGas = HELIUM_PNEUMATIC_GAS,
p0: float = 101_325.0,
T0: float = 293.15,
external_volume: float = 0.0,
heat_transfer_coefficient: float = 0.0,
heat_transfer_area: float = 0.0,
external_temperature_k: float = 293.15,
) -> None:
if dead_volume <= 0.0:
raise ValueError("dead_volume must be positive.")
if dead_volume + external_volume <= 0.0:
raise ValueError("total volume must be positive.")
self.dead_volume = dead_volume
self.external_volume = external_volume
self.external_volume_rate = 0.0
super().__init__(
name=name,
volume=dead_volume + external_volume,
gas=gas,
p0=p0,
T0=T0,
heat_transfer_coefficient=heat_transfer_coefficient,
heat_transfer_area=heat_transfer_area,
external_temperature_k=external_temperature_k,
)
@classmethod
def from_liters(
cls,
name: str,
dead_volume_liters: float,
gas: AmesimPneumaticGas = HELIUM_PNEUMATIC_GAS,
p0: float = 101_325.0,
T0: float = 293.15,
external_volume_liters: float = 0.0,
heat_transfer_coefficient: float = 0.0,
heat_transfer_area: float = 0.0,
external_temperature_k: float = 293.15,
) -> "AmesimVariablePneumaticVolume":
return cls(
name=name,
dead_volume=liters_to_m3(dead_volume_liters),
gas=gas,
p0=p0,
T0=T0,
external_volume=liters_to_m3(external_volume_liters),
heat_transfer_coefficient=heat_transfer_coefficient,
heat_transfer_area=heat_transfer_area,
external_temperature_k=external_temperature_k,
)
def volume_rate_m3_s(self) -> float:
return self.external_volume_rate
def set_external_volume_m3(
self,
external_volume: float,
external_volume_rate_m3_s: float = 0.0,
) -> None:
if self.dead_volume + external_volume <= 0.0:
raise ValueError("total volume must be positive.")
self.external_volume = external_volume
self.external_volume_rate = external_volume_rate_m3_s
self.volume = self.dead_volume + self.external_volume
class AmesimPneumaticOrifice(AlgebraicComponent):
"""First-pass PNOR001/PNVO001-style compressible helium orifice.
This is a calibrated placeholder boundary for the Python port. It preserves
AMESim-style area and coefficient inputs, but final parity must be checked
against AMESim CSV results before treating it as numerically equivalent.
"""
def __init__(
self,
name: str,
area: float,
flow_coefficient: float = 1.0,
gas: AmesimPneumaticGas = HELIUM_PNEUMATIC_GAS,
opening: float = 1.0,
) -> None:
if area < 0.0:
raise ValueError("area must be non-negative.")
if flow_coefficient < 0.0:
raise ValueError("flow_coefficient must be non-negative.")
super().__init__(name=name)
self.area = area
self.flow_coefficient = flow_coefficient
self.gas = gas
self.opening = opening
self.port_a = PortState()
self.port_b = PortState()
@classmethod
def from_mm2(
cls,
name: str,
area_mm2: float,
flow_coefficient: float = 1.0,
gas: AmesimPneumaticGas = HELIUM_PNEUMATIC_GAS,
opening: float = 1.0,
) -> "AmesimPneumaticOrifice":
return cls(
name=name,
area=mm2_to_m2(area_mm2),
flow_coefficient=flow_coefficient,
gas=gas,
opening=opening,
)
@property
def effective_area(self) -> float:
opening = min(max(self.opening, 0.0), 1.0)
return self.area * opening
def mass_flow(self, p_a: float, p_b: float, upstream_temperature: float) -> float:
if p_a == p_b or self.effective_area == 0.0 or self.flow_coefficient == 0.0:
return 0.0
if p_a > p_b:
return compressible_orifice_mass_flow(
upstream_pressure=p_a,
downstream_pressure=p_b,
upstream_temperature=upstream_temperature,
area=self.effective_area,
flow_coefficient=self.flow_coefficient,
gas=self.gas,
)
return -compressible_orifice_mass_flow(
upstream_pressure=p_b,
downstream_pressure=p_a,
upstream_temperature=upstream_temperature,
area=self.effective_area,
flow_coefficient=self.flow_coefficient,
gas=self.gas,
)
def compressible_orifice_mass_flow(
*,
upstream_pressure: float,
downstream_pressure: float,
upstream_temperature: float,
area: float,
flow_coefficient: float,
gas: AmesimPneumaticGas = HELIUM_PNEUMATIC_GAS,
) -> float:
if upstream_pressure <= 0.0 or downstream_pressure < 0.0:
raise ValueError("pressures must be non-negative and upstream pressure must be positive.")
if upstream_temperature <= 0.0:
raise ValueError("upstream_temperature must be positive.")
if area < 0.0 or flow_coefficient < 0.0:
raise ValueError("area and flow_coefficient must be non-negative.")
if downstream_pressure >= upstream_pressure or area == 0.0 or flow_coefficient == 0.0:
return 0.0
gamma = gas.gamma
pressure_ratio = max(downstream_pressure / upstream_pressure, 0.0)
critical_ratio = (2.0 / (gamma + 1.0)) ** (gamma / (gamma - 1.0))
coefficient = flow_coefficient * area * upstream_pressure / sqrt(gas.R_gas * upstream_temperature)
if pressure_ratio <= critical_ratio:
flow_function = sqrt(gamma) * (2.0 / (gamma + 1.0)) ** ((gamma + 1.0) / (2.0 * (gamma - 1.0)))
else:
term = pressure_ratio ** (2.0 / gamma) - pressure_ratio ** ((gamma + 1.0) / gamma)
flow_function = sqrt((2.0 * gamma / (gamma - 1.0)) * max(term, 0.0))
return coefficient * flow_function
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from __future__ import annotations
from dataclasses import dataclass
from math import log10, pi, sqrt
from app.simulation.examples.test_mql.primitives.pneumatic import (
HELIUM_PNEUMATIC_GAS,
AmesimPneumaticGas,
compressible_orifice_mass_flow,
diameter_mm_to_area_m2,
)
from app.simulation.core.base import AlgebraicComponent, DynamicComponent
from app.simulation.core.medium import ThermodynamicProperties
from app.simulation.core.ports import PortState
from app.simulation.core.state import VolumeState
@dataclass(frozen=True)
class AmesimPnl0001Diagnostics:
mass_flow_kg_s: float
reynolds_number: float
gas_velocity_m_s: float
friction_factor: float
pressure_drop_pa: float
class _DarcyPipeResistanceMixin:
diameter: float
length: float
relative_roughness: float
area: float
def _mass_flow_for_pressure_drop(
self,
pressure_drop_pa: float,
*,
density: float,
temperature: float,
) -> float:
if pressure_drop_pa <= 0.0:
return 0.0
upper = 1.0e-9
while self._darcy_pressure_drop(
upper,
density=density,
temperature=temperature,
) < pressure_drop_pa:
upper *= 10.0
if upper > 1.0e3:
raise ValueError("unable to bracket pneumatic pipe resistance flow")
lower = 0.0
for _ in range(48):
middle = 0.5 * (lower + upper)
if self._darcy_pressure_drop(
middle,
density=density,
temperature=temperature,
) < pressure_drop_pa:
lower = middle
else:
upper = middle
return 0.5 * (lower + upper)
def pn2pipefr_mass_flow(
self,
*,
port_1_pressure_pa: float,
port_1_temperature_k: float,
port_2_pressure_pa: float,
port_2_temperature_k: float,
length: float | None = None,
) -> float:
pressure_difference = port_1_pressure_pa - port_2_pressure_pa
if pressure_difference == 0.0:
return 0.0
upstream_pressure = max(port_1_pressure_pa, port_2_pressure_pa)
downstream_pressure = min(port_1_pressure_pa, port_2_pressure_pa)
upstream_temperature = (
port_1_temperature_k
if pressure_difference > 0.0
else port_2_temperature_k
)
resistance_length = self.length if length is None else length
if resistance_length <= 0.0:
raise ValueError("length must be positive")
def target_flow(mass_flow_kg_s: float) -> float:
reynolds = self._reynolds_number(mass_flow_kg_s, upstream_temperature)
friction_factor = self._friction_factor(reynolds)
flow_coefficient = sqrt(
self.diameter / (resistance_length * friction_factor)
)
return compressible_orifice_mass_flow(
upstream_pressure=upstream_pressure,
downstream_pressure=downstream_pressure,
upstream_temperature=upstream_temperature,
area=self.area,
flow_coefficient=flow_coefficient,
gas=self.gas,
)
flow_coefficient = sqrt(self.diameter / (resistance_length * 0.02))
magnitude = compressible_orifice_mass_flow(
upstream_pressure=upstream_pressure,
downstream_pressure=downstream_pressure,
upstream_temperature=upstream_temperature,
area=self.area,
flow_coefficient=flow_coefficient,
gas=self.gas,
)
for _ in range(12):
next_magnitude = target_flow(magnitude)
if abs(next_magnitude - magnitude) <= max(1.0e-12, abs(magnitude) * 1.0e-9):
magnitude = next_magnitude
break
magnitude = 0.5 * (magnitude + next_magnitude)
return magnitude if pressure_difference > 0.0 else -magnitude
def _darcy_pressure_drop(
self,
mass_flow_kg_s: float,
*,
density: float,
temperature: float,
) -> float:
if mass_flow_kg_s == 0.0:
return 0.0
reynolds = self._reynolds_number(mass_flow_kg_s, temperature)
friction_factor = self._friction_factor(reynolds)
velocity = mass_flow_kg_s / (density * self.area)
magnitude = (
friction_factor
* (self.length / self.diameter)
* density
* velocity
* velocity
/ 2.0
)
return magnitude if mass_flow_kg_s > 0.0 else -magnitude
def _reynolds_number(self, mass_flow_kg_s: float, temperature: float) -> float:
viscosity = helium_dynamic_viscosity(temperature)
return 4.0 * abs(mass_flow_kg_s) / (pi * self.diameter * viscosity)
def _friction_factor(self, reynolds_number: float) -> float:
if reynolds_number <= 0.0:
return 64_000_000.0
laminar = 64.0 / reynolds_number
if reynolds_number <= 2_300.0:
return laminar
turbulent = 1.0 / (
-1.8
* log10(
(self.relative_roughness / 3.7) ** 1.11
+ 6.9 / reynolds_number
)
) ** 2
if reynolds_number >= 4_000.0:
return turbulent
fraction = (reynolds_number - 2_300.0) / 1_700.0
return laminar + fraction * (turbulent - laminar)
class AmesimPnl0001Pipe(_DarcyPipeResistanceMixin, DynamicComponent):
"""Physical first-pass implementation of AMESim ``PNL0001`` (C-R).
Port 2 owns the lumped gas storage. Port 1 is connected through a Darcy
resistance. Both connection mass flows use the simulation convention:
positive values enter the pipe storage.
AMESim's proprietary ``pn2pipefr`` utility is represented by an
optional calibrated linear conductance when a model-specific baseline
supports it; otherwise the component falls back to an auditable
Darcy-Weisbach law. Both paths preserve the real geometry, state count,
mass/energy balance, heat-transfer parameter, and observable diagnostics.
"""
def __init__(
self,
name: str,
*,
diameter_mm: float,
length_m: float,
relative_roughness: float,
polytropic_constant: float = 1.35,
heat_transfer_coefficient: float = 0.0,
external_temperature_k: float = 293.15,
calibrated_linear_conductance: float | None = None,
gas: AmesimPneumaticGas = HELIUM_PNEUMATIC_GAS,
p0: float = 101_325.0,
T0: float = 293.15,
) -> None:
if diameter_mm <= 0.0:
raise ValueError("diameter_mm must be positive")
if length_m <= 0.0:
raise ValueError("length_m must be positive")
if relative_roughness < 0.0:
raise ValueError("relative_roughness must be non-negative")
if polytropic_constant <= 0.0:
raise ValueError("polytropic_constant must be positive")
if heat_transfer_coefficient < 0.0:
raise ValueError("heat_transfer_coefficient must be non-negative")
if external_temperature_k <= 0.0:
raise ValueError("external_temperature_k must be positive")
if (
calibrated_linear_conductance is not None
and calibrated_linear_conductance <= 0.0
):
raise ValueError("calibrated_linear_conductance must be positive")
super().__init__(name=name)
self.diameter = diameter_mm * 1.0e-3
self.length = length_m
self.relative_roughness = relative_roughness
self.polytropic_constant = polytropic_constant
self.heat_transfer_coefficient = heat_transfer_coefficient
self.external_temperature = external_temperature_k
self.calibrated_linear_conductance = calibrated_linear_conductance
self.gas = gas
self.area = diameter_mm_to_area_m2(diameter_mm)
self.volume = self.area * self.length
self.heat_transfer_area = pi * self.diameter * self.length
rho0 = gas.density(p0, T0)
mass0 = rho0 * self.volume
self.state = VolumeState(
m=mass0,
U=mass0 * gas.specific_internal_energy(T0),
)
self.port_1 = PortState()
self.port_2 = PortState()
def get_state_vector(self) -> list[float]:
return self.state.as_vector()
def set_state_vector(self, values: list[float]) -> None:
self.state = VolumeState.from_vector(values)
def properties(self) -> ThermodynamicProperties:
if self.state.m <= 0.0:
raise ValueError("pipe mass must stay positive")
temperature = self.gas.temperature_from_internal_energy(
self.state.U / self.state.m
)
density = self.state.m / self.volume
pressure = self.gas.pressure(density, temperature)
properties = ThermodynamicProperties(
p=pressure,
T=temperature,
rho=density,
u=self.state.U / self.state.m,
h=self.gas.specific_enthalpy(temperature),
)
self.port_2.p = pressure
self.port_2.h_outflow = properties.h
return properties
def gas_mass_g(self) -> float:
return self.state.m * 1.0e3
def resistance_mass_flow(
self,
*,
port_1_pressure_pa: float,
port_1_temperature_k: float,
) -> float:
"""Return mass flow from port 1 into the port-2 storage in kg/s."""
if port_1_pressure_pa <= 0.0:
raise ValueError("port_1_pressure_pa must be positive")
if port_1_temperature_k <= 0.0:
raise ValueError("port_1_temperature_k must be positive")
internal = self.properties()
pressure_difference = port_1_pressure_pa - internal.p
if pressure_difference == 0.0:
return 0.0
if self.calibrated_linear_conductance is not None:
return (
self.calibrated_linear_conductance
* pressure_difference
/ sqrt(internal.T)
)
upstream_pressure = max(port_1_pressure_pa, internal.p)
upstream_temperature = (
port_1_temperature_k if pressure_difference > 0.0 else internal.T
)
density = self.gas.density(upstream_pressure, upstream_temperature)
magnitude = self._mass_flow_for_pressure_drop(
abs(pressure_difference),
density=density,
temperature=upstream_temperature,
)
return magnitude if pressure_difference > 0.0 else -magnitude
def diagnostics(
self,
*,
mass_flow_kg_s: float,
temperature_k: float | None = None,
) -> AmesimPnl0001Diagnostics:
properties = self.properties()
temperature = temperature_k or properties.T
reynolds = self._reynolds_number(mass_flow_kg_s, temperature)
friction_factor = self._friction_factor(reynolds)
velocity = mass_flow_kg_s / (properties.rho * self.area)
pressure_drop = self._darcy_pressure_drop(
mass_flow_kg_s,
density=properties.rho,
temperature=temperature,
)
return AmesimPnl0001Diagnostics(
mass_flow_kg_s=mass_flow_kg_s,
reynolds_number=reynolds,
gas_velocity_m_s=velocity,
friction_factor=friction_factor,
pressure_drop_pa=pressure_drop,
)
def darcy_pressure_drop_for_state(
self,
*,
mass_flow_kg_s: float,
pressure_pa: float,
temperature_k: float,
) -> float:
if pressure_pa <= 0.0:
raise ValueError("pressure_pa must be positive")
if temperature_k <= 0.0:
raise ValueError("temperature_k must be positive")
density = self.gas.density(pressure_pa, temperature_k)
return self._darcy_pressure_drop(
mass_flow_kg_s,
density=density,
temperature=temperature_k,
)
def derivatives_from_connections(
self,
*,
port_1_m_flow: float,
connected_h_1: float,
port_2_m_flow: float,
connected_h_2: float,
) -> VolumeState:
internal = self.properties()
# Default first-pass PNL0001 behavior uses the historical internal-energy
# approximation. AMESim-specific transport-enthalpy corrections are kept
# behind derivatives_from_transport_enthalpy_connections so they can be
# applied only where validated against baseline data.
inlet_u_1 = (
connected_h_1 / self.gas.gamma
if port_1_m_flow > 0.0
else internal.u
)
inlet_u_2 = (
connected_h_2 / self.gas.gamma
if port_2_m_flow > 0.0
else internal.u
)
heat_flow = (
self.heat_transfer_coefficient
* self.heat_transfer_area
* (self.external_temperature - internal.T)
)
return VolumeState(
m=port_1_m_flow + port_2_m_flow,
U=port_1_m_flow * inlet_u_1 + port_2_m_flow * inlet_u_2 + heat_flow,
)
def derivatives_from_transport_enthalpy_connections(
self,
*,
port_1_m_flow: float,
connected_h_1: float,
port_2_m_flow: float,
connected_h_2: float,
) -> VolumeState:
internal = self.properties()
inlet_h_1 = connected_h_1 if port_1_m_flow > 0.0 else internal.h
inlet_h_2 = connected_h_2 if port_2_m_flow > 0.0 else internal.h
heat_flow = (
self.heat_transfer_coefficient
* self.heat_transfer_area
* (self.external_temperature - internal.T)
)
return VolumeState(
m=port_1_m_flow + port_2_m_flow,
U=port_1_m_flow * inlet_h_1 + port_2_m_flow * inlet_h_2 + heat_flow,
)
class AmesimPnl0003Pipe(_DarcyPipeResistanceMixin, DynamicComponent):
"""First-pass AMESim ``PNL0003`` (C-R-C) pipe.
The two pipe-end compliances are represented as equal half-volume gas
stores connected by the same auditable Darcy resistance used for PNL0001.
Center flow is positive from port 1 storage to port 2 storage.
"""
state_size = 4
def __init__(
self,
name: str,
*,
diameter_mm: float,
length_m: float,
relative_roughness: float,
polytropic_constant: float = 1.35,
heat_transfer_coefficient: float = 0.0,
external_temperature_k: float = 293.15,
gas: AmesimPneumaticGas = HELIUM_PNEUMATIC_GAS,
p1_0: float = 101_325.0,
T1_0: float = 293.15,
p2_0: float = 101_325.0,
T2_0: float = 293.15,
) -> None:
if diameter_mm <= 0.0:
raise ValueError("diameter_mm must be positive")
if length_m <= 0.0:
raise ValueError("length_m must be positive")
if relative_roughness < 0.0:
raise ValueError("relative_roughness must be non-negative")
if polytropic_constant <= 0.0:
raise ValueError("polytropic_constant must be positive")
if heat_transfer_coefficient < 0.0:
raise ValueError("heat_transfer_coefficient must be non-negative")
if external_temperature_k <= 0.0:
raise ValueError("external_temperature_k must be positive")
super().__init__(name=name)
self.diameter = diameter_mm * 1.0e-3
self.length = length_m
self.relative_roughness = relative_roughness
self.polytropic_constant = polytropic_constant
self.heat_transfer_coefficient = heat_transfer_coefficient
self.external_temperature = external_temperature_k
self.gas = gas
self.area = diameter_mm_to_area_m2(diameter_mm)
self.volume = self.area * self.length
self.compliance_volume = self.volume / 2.0
self.heat_transfer_area = pi * self.diameter * self.length
self.state_1 = self._initial_state(p1_0, T1_0)
self.state_2 = self._initial_state(p2_0, T2_0)
self.port_1 = PortState()
self.port_2 = PortState()
def _initial_state(self, pressure: float, temperature: float) -> VolumeState:
rho = self.gas.density(pressure, temperature)
mass = rho * self.compliance_volume
return VolumeState(
m=mass,
U=mass * self.gas.specific_internal_energy(temperature),
)
def get_state_vector(self) -> list[float]:
return [*self.state_1.as_vector(), *self.state_2.as_vector()]
def set_state_vector(self, values: list[float]) -> None:
if len(values) != 4:
raise ValueError("PNL0003 state vector requires four values")
self.state_1 = VolumeState.from_vector(values[:2])
self.state_2 = VolumeState.from_vector(values[2:])
def properties_1(self) -> ThermodynamicProperties:
properties = self._properties(self.state_1)
self.port_1.p = properties.p
self.port_1.h_outflow = properties.h
return properties
def properties_2(self) -> ThermodynamicProperties:
properties = self._properties(self.state_2)
self.port_2.p = properties.p
self.port_2.h_outflow = properties.h
return properties
def _properties(self, state: VolumeState) -> ThermodynamicProperties:
if state.m <= 0.0:
raise ValueError("pipe mass must stay positive")
temperature = self.gas.temperature_from_internal_energy(state.U / state.m)
density = state.m / self.compliance_volume
pressure = self.gas.pressure(density, temperature)
return ThermodynamicProperties(
p=pressure,
T=temperature,
rho=density,
u=state.U / state.m,
h=self.gas.specific_enthalpy(temperature),
)
def gas_mass_g(self) -> float:
return (self.state_1.m + self.state_2.m) * 1.0e3
def resistance_mass_flow(self) -> float:
"""Return center mass flow from port 1 storage to port 2 storage."""
port_1 = self.properties_1()
port_2 = self.properties_2()
pressure_difference = port_1.p - port_2.p
if pressure_difference == 0.0:
return 0.0
upstream = port_1 if pressure_difference > 0.0 else port_2
magnitude = self._mass_flow_for_pressure_drop(
abs(pressure_difference),
density=upstream.rho,
temperature=upstream.T,
)
return magnitude if pressure_difference > 0.0 else -magnitude
def diagnostics(
self,
*,
mass_flow_kg_s: float,
temperature_k: float | None = None,
) -> AmesimPnl0001Diagnostics:
port_1 = self.properties_1()
port_2 = self.properties_2()
temperature = temperature_k or (port_1.T if mass_flow_kg_s >= 0.0 else port_2.T)
density = port_1.rho if mass_flow_kg_s >= 0.0 else port_2.rho
reynolds = self._reynolds_number(mass_flow_kg_s, temperature)
friction_factor = self._friction_factor(reynolds)
velocity = mass_flow_kg_s / (density * self.area)
pressure_drop = self._darcy_pressure_drop(
mass_flow_kg_s,
density=density,
temperature=temperature,
)
return AmesimPnl0001Diagnostics(
mass_flow_kg_s=mass_flow_kg_s,
reynolds_number=reynolds,
gas_velocity_m_s=velocity,
friction_factor=friction_factor,
pressure_drop_pa=pressure_drop,
)
def derivatives_from_connections(
self,
*,
port_1_m_flow: float,
connected_h_1: float,
port_2_m_flow: float,
connected_h_2: float,
) -> tuple[VolumeState, VolumeState]:
port_1 = self.properties_1()
port_2 = self.properties_2()
center_flow = self.resistance_mass_flow()
heat_flow_each = (
self.heat_transfer_coefficient
* self.heat_transfer_area
* (self.external_temperature - 0.5 * (port_1.T + port_2.T))
/ 2.0
)
port_1_external_h = self.connection_inlet_enthalpy(
port_m_flow=port_1_m_flow,
connected_h=connected_h_1,
internal_h=port_1.h,
)
port_2_external_h = self.connection_inlet_enthalpy(
port_m_flow=port_2_m_flow,
connected_h=connected_h_2,
internal_h=port_2.h,
)
port_1_center_h = self.connection_inlet_enthalpy(
port_m_flow=-center_flow,
connected_h=port_2.h,
internal_h=port_1.h,
)
port_2_center_h = self.connection_inlet_enthalpy(
port_m_flow=center_flow,
connected_h=port_1.h,
internal_h=port_2.h,
)
return (
VolumeState(
m=port_1_m_flow - center_flow,
U=(
port_1_m_flow * port_1_external_h
- center_flow * port_1_center_h
+ heat_flow_each
),
),
VolumeState(
m=port_2_m_flow + center_flow,
U=(
port_2_m_flow * port_2_external_h
+ center_flow * port_2_center_h
+ heat_flow_each
),
),
)
class AmesimPnl0002Pipe(_DarcyPipeResistanceMixin, DynamicComponent):
"""First-pass AMESim ``PNL0002`` (R-C-R) pipe.
The center compliance owns the gas state. Positive connection mass flows
enter that center storage from each external port.
"""
state_size = 2
def __init__(
self,
name: str,
*,
diameter_mm: float,
length_m: float,
relative_roughness: float,
polytropic_constant: float = 1.35,
heat_transfer_coefficient: float = 0.0,
external_temperature_k: float = 293.15,
gas: AmesimPneumaticGas = HELIUM_PNEUMATIC_GAS,
pctr_0: float = 101_325.0,
Tctr_0: float = 293.15,
) -> None:
if diameter_mm <= 0.0:
raise ValueError("diameter_mm must be positive")
if length_m <= 0.0:
raise ValueError("length_m must be positive")
if relative_roughness < 0.0:
raise ValueError("relative_roughness must be non-negative")
if polytropic_constant <= 0.0:
raise ValueError("polytropic_constant must be positive")
if heat_transfer_coefficient < 0.0:
raise ValueError("heat_transfer_coefficient must be non-negative")
if external_temperature_k <= 0.0:
raise ValueError("external_temperature_k must be positive")
super().__init__(name=name)
self.diameter = diameter_mm * 1.0e-3
self.length = length_m
self.relative_roughness = relative_roughness
self.polytropic_constant = polytropic_constant
self.heat_transfer_coefficient = heat_transfer_coefficient
self.external_temperature = external_temperature_k
self.gas = gas
self.area = diameter_mm_to_area_m2(diameter_mm)
self.volume = self.area * self.length
self.heat_transfer_area = pi * self.diameter * self.length
self._resistance_length = self.length / 2.0
rho0 = gas.density(pctr_0, Tctr_0)
mass0 = rho0 * self.volume
self.state = VolumeState(
m=mass0,
U=mass0 * gas.specific_internal_energy(Tctr_0),
)
self.port_1 = PortState()
self.port_2 = PortState()
def get_state_vector(self) -> list[float]:
return self.state.as_vector()
def set_state_vector(self, values: list[float]) -> None:
self.state = VolumeState.from_vector(values)
def properties(self) -> ThermodynamicProperties:
if self.state.m <= 0.0:
raise ValueError("pipe mass must stay positive")
temperature = self.gas.temperature_from_internal_energy(
self.state.U / self.state.m
)
density = self.state.m / self.volume
pressure = self.gas.pressure(density, temperature)
properties = ThermodynamicProperties(
p=pressure,
T=temperature,
rho=density,
u=self.state.U / self.state.m,
h=self.gas.specific_enthalpy(temperature),
)
self.port_1.p = pressure
self.port_1.h_outflow = properties.h
self.port_2.p = pressure
self.port_2.h_outflow = properties.h
return properties
def gas_mass_g(self) -> float:
return self.state.m * 1.0e3
def port_mass_flow(
self,
*,
port_pressure_pa: float,
port_temperature_k: float,
) -> float:
"""Return mass flow from an external port into the center storage."""
if port_pressure_pa <= 0.0:
raise ValueError("port_pressure_pa must be positive")
if port_temperature_k <= 0.0:
raise ValueError("port_temperature_k must be positive")
center = self.properties()
pressure_difference = port_pressure_pa - center.p
if pressure_difference == 0.0:
return 0.0
upstream_pressure = max(port_pressure_pa, center.p)
upstream_temperature = (
port_temperature_k if pressure_difference > 0.0 else center.T
)
density = self.gas.density(upstream_pressure, upstream_temperature)
magnitude = self._mass_flow_for_resistance_pressure_drop(
abs(pressure_difference),
density=density,
temperature=upstream_temperature,
)
return magnitude if pressure_difference > 0.0 else -magnitude
def _mass_flow_for_resistance_pressure_drop(
self,
pressure_drop_pa: float,
*,
density: float,
temperature: float,
) -> float:
original_length = self.length
self.length = self._resistance_length
try:
return self._mass_flow_for_pressure_drop(
pressure_drop_pa,
density=density,
temperature=temperature,
)
finally:
self.length = original_length
def diagnostics(
self,
*,
mass_flow_kg_s: float,
temperature_k: float | None = None,
) -> AmesimPnl0001Diagnostics:
properties = self.properties()
temperature = temperature_k or properties.T
reynolds = self._reynolds_number(mass_flow_kg_s, temperature)
friction_factor = self._friction_factor(reynolds)
velocity = mass_flow_kg_s / (properties.rho * self.area)
original_length = self.length
self.length = self._resistance_length
try:
pressure_drop = self._darcy_pressure_drop(
mass_flow_kg_s,
density=properties.rho,
temperature=temperature,
)
finally:
self.length = original_length
return AmesimPnl0001Diagnostics(
mass_flow_kg_s=mass_flow_kg_s,
reynolds_number=reynolds,
gas_velocity_m_s=velocity,
friction_factor=friction_factor,
pressure_drop_pa=pressure_drop,
)
def derivatives_from_connections(
self,
*,
port_1_m_flow: float,
connected_h_1: float,
port_2_m_flow: float,
connected_h_2: float,
) -> VolumeState:
center = self.properties()
inlet_h_1 = self.connection_inlet_enthalpy(
port_m_flow=port_1_m_flow,
connected_h=connected_h_1,
internal_h=center.h,
)
inlet_h_2 = self.connection_inlet_enthalpy(
port_m_flow=port_2_m_flow,
connected_h=connected_h_2,
internal_h=center.h,
)
heat_flow = (
self.heat_transfer_coefficient
* self.heat_transfer_area
* (self.external_temperature - center.T)
)
return VolumeState(
m=port_1_m_flow + port_2_m_flow,
U=port_1_m_flow * inlet_h_1 + port_2_m_flow * inlet_h_2 + heat_flow,
)
class AmesimPnl00rPipe(_DarcyPipeResistanceMixin, AlgebraicComponent):
"""First-pass AMESim ``PNL00R`` (R) pipe resistance."""
def __init__(
self,
name: str,
*,
diameter_mm: float,
length_m: float,
relative_roughness: float,
gas: AmesimPneumaticGas = HELIUM_PNEUMATIC_GAS,
) -> None:
if diameter_mm <= 0.0:
raise ValueError("diameter_mm must be positive")
if length_m <= 0.0:
raise ValueError("length_m must be positive")
if relative_roughness < 0.0:
raise ValueError("relative_roughness must be non-negative")
super().__init__(name=name)
self.diameter = diameter_mm * 1.0e-3
self.length = length_m
self.relative_roughness = relative_roughness
self.gas = gas
self.area = diameter_mm_to_area_m2(diameter_mm)
self.port_1 = PortState()
self.port_2 = PortState()
def mass_flow(
self,
*,
port_1_pressure_pa: float,
port_1_temperature_k: float,
port_2_pressure_pa: float,
port_2_temperature_k: float,
) -> float:
"""Return mass flow from port 1 to port 2 in kg/s."""
if port_1_pressure_pa <= 0.0 or port_2_pressure_pa <= 0.0:
raise ValueError("port pressures must be positive")
if port_1_temperature_k <= 0.0 or port_2_temperature_k <= 0.0:
raise ValueError("port temperatures must be positive")
pressure_difference = port_1_pressure_pa - port_2_pressure_pa
if pressure_difference == 0.0:
return 0.0
upstream_pressure = max(port_1_pressure_pa, port_2_pressure_pa)
upstream_temperature = (
port_1_temperature_k
if pressure_difference > 0.0
else port_2_temperature_k
)
density = self.gas.density(upstream_pressure, upstream_temperature)
magnitude = self._mass_flow_for_pressure_drop(
abs(pressure_difference),
density=density,
temperature=upstream_temperature,
)
return magnitude if pressure_difference > 0.0 else -magnitude
def diagnostics(
self,
*,
mass_flow_kg_s: float,
pressure_pa: float,
temperature_k: float,
) -> AmesimPnl0001Diagnostics:
density = self.gas.density(pressure_pa, temperature_k)
reynolds = self._reynolds_number(mass_flow_kg_s, temperature_k)
friction_factor = self._friction_factor(reynolds)
velocity = mass_flow_kg_s / (density * self.area)
pressure_drop = self._darcy_pressure_drop(
mass_flow_kg_s,
density=density,
temperature=temperature_k,
)
return AmesimPnl0001Diagnostics(
mass_flow_kg_s=mass_flow_kg_s,
reynolds_number=reynolds,
gas_velocity_m_s=velocity,
friction_factor=friction_factor,
pressure_drop_pa=pressure_drop,
)
def helium_dynamic_viscosity(temperature_k: float) -> float:
"""Sutherland approximation centered on the test_mql initial condition."""
if temperature_k <= 0.0:
raise ValueError("temperature_k must be positive")
reference_temperature = 293.15
reference_viscosity = 2.0e-5
sutherland_constant = 79.4
return (
reference_viscosity
* (temperature_k / reference_temperature) ** 1.5
* (reference_temperature + sutherland_constant)
/ (temperature_k + sutherland_constant)
)