完善 PNL00R 摩擦模型与八路回归

app/simulation/components/amesim/flow/pipes.py

@@ -54,6 +54,22 @@ class Pnl0001DerivativeLinearization:
 
 _MAX_REPORTED_FRICTION_FACTOR = 64_000_000.0
 
+# ``pn2pipefr`` blends the laminar and turbulent friction branches over a
+# much wider Reynolds range than the former hard 2300..4000 interpolation.
+# These constants are a uniform-Re least-squares fit to the unchanged
+# Simcenter Amesim 2404 test_mql result for PNL00R/PNL0001/PNL0003 at both
+# rr=0.045/14 and rr=0.045/20.  The shifted Hill exponent is greater than 2,
+# so its zero-valued join to the laminar branch is C2 continuous.
+_PN2PIPEFR_TRANSITION_START_REYNOLDS = 89.96829989
+_PN2PIPEFR_TRANSITION_SCALE_REYNOLDS = 2741.96700831
+_PN2PIPEFR_TRANSITION_SHARPNESS = 8.37293695
+
+# PNL00R keeps the exact closed-form laminar solve where the fitted
+# transition contribution is below four parts per million.  Extending this
+# shortcut to Re=2300 bypassed the real AMESim transition and introduced a
+# solver-visible branch point.
+_PN2PIPEFR_ANALYTIC_LAMINAR_MAX_REYNOLDS = 1000.0
+
 
 def _reported_friction_factor(value: float) -> float:
     return min(float(value), _MAX_REPORTED_FRICTION_FACTOR)
@@ -75,8 +91,8 @@ class AmesimPnl00r(AlgebraicComponent):
     """AMESim PNL00R pneumatic pipe friction resistance.
 
     The public model exposes the AMESim PNL00R catalog/XML contract and uses
-    an auditable Darcy-Weisbach resistance with Reynolds/roughness-dependent
-    friction. Exact `pn2pipefr_` parity is left for the later model tuning pass.
+    the `pn2pipefr` compressible gas relation with a Reynolds/roughness-
+    dependent equivalent flow coefficient.
     """
 
     MODEL_TYPE = "amesim_pnl00r"
@@ -244,7 +260,7 @@ class AmesimPnl00r(AlgebraicComponent):
         if reynolds_number <= 0.0:
             return 64_000_000.0
         laminar = 64.0 / reynolds_number
-        if reynolds_number <= 2300.0:
+        if reynolds_number <= _PN2PIPEFR_TRANSITION_START_REYNOLDS:
             return laminar
 
         # pn2pipefr does not apply the fully rough correction at every
@@ -274,10 +290,13 @@ class AmesimPnl00r(AlgebraicComponent):
             turbulent = smooth_turbulent + roughness_weight * (
                 fully_rough - smooth_turbulent
             )
-        if reynolds_number >= 4000.0:
-            return turbulent
-        fraction = (reynolds_number - 2300.0) / 1700.0
-        return laminar + fraction**0.58 * (turbulent - laminar)
+        transition_coordinate = (
+            (reynolds_number - _PN2PIPEFR_TRANSITION_START_REYNOLDS)
+            / _PN2PIPEFR_TRANSITION_SCALE_REYNOLDS
+        )
+        transition_power = transition_coordinate**_PN2PIPEFR_TRANSITION_SHARPNESS
+        transition_weight = transition_power / (1.0 + transition_power)
+        return laminar + transition_weight * (turbulent - laminar)
 
     def darcy_pressure_drop(
         self,
@@ -329,13 +348,17 @@ class AmesimPnl00r(AlgebraicComponent):
         if isclose(p_1, p_2, rel_tol=0.0, abs_tol=1.0e-8):
             return 0.0
         pressure_difference = p_1 - p_2
-        upstream_pressure = max(p_1, p_2, 1.0)
-        upstream_temperature = self._port_temperature("port_1" if pressure_difference > 0.0 else "port_2")
-        density = max(self.medium.density(upstream_pressure, upstream_temperature), 1.0e-12)
-        magnitude = self._mass_flow_for_pressure_drop(
-            abs(pressure_difference),
-            density=density,
-            temperature=upstream_temperature,
+        upstream_temperature = self._port_temperature(
+            "port_1" if pressure_difference > 0.0 else "port_2"
+        )
+        magnitude = AmesimPnl0001._one_way_pn2pipefr_mass_flow(
+            self,
+            upstream_pressure=max(p_1, p_2),
+            downstream_pressure=min(p_1, p_2),
+            upstream_temperature=upstream_temperature,
+            resistance_length=self.le,
+            max_iterations=64,
+            analytic_laminar=True,
         )
         return magnitude if pressure_difference > 0.0 else -magnitude
 
@@ -347,17 +370,19 @@ class AmesimPnl00r(AlgebraicComponent):
         )
         density = max(self.medium.density(upstream_pressure, upstream_temperature), 1.0e-12)
         reynolds = self.reynolds_number(m_flow, upstream_temperature)
+        friction = self.friction_factor(reynolds)
+        flow_coefficient = sqrt(self.diam / (self.le * friction))
         velocity = m_flow / (density * self.area)
         cm = (
             abs(m_flow)
             * sqrt(upstream_temperature)
-            / max(self.area * upstream_pressure, 1.0e-18)
+            / max(flow_coefficient * self.area * upstream_pressure, 1.0e-18)
         )
         return {
             "re": reynolds,
             "cm": cm,
             "v": velocity,
-            "ff": _reported_friction_factor(self.friction_factor(reynolds)),
+            "ff": _reported_friction_factor(friction),
         }
 
     def pressure_flow_equation_values(self) -> tuple[float, ...]:
@@ -754,6 +779,8 @@ class AmesimPnl0001(ThermodynamicVolumeComponent):
         downstream_pressure: float,
         upstream_temperature: float,
         resistance_length: float,
+        max_iterations: int = 16,
+        analytic_laminar: bool = False,
     ) -> float:
         """AMESim pn2pipefr-style compressible friction flow."""
 
@@ -824,6 +851,18 @@ class AmesimPnl0001(ThermodynamicVolumeComponent):
                 value *= tanh(max(smoothing_argument, 0.0))
             return value
 
+        if analytic_laminar:
+            flow_parameter = mass_flow_parameter(pressure_ratio)
+            viscosity = self._dynamic_viscosity(T_up)
+            laminar_mass_flow = (
+                self.area * p_up * flow_parameter
+            ) ** 2 / (16.0 * pi * viscosity * resistance_length * T_up)
+            if (
+                self.reynolds_number(laminar_mass_flow, T_up)
+                <= _PN2PIPEFR_ANALYTIC_LAMINAR_MAX_REYNOLDS
+            ):
+                return laminar_mass_flow
+
         def target_flow(mass_flow: float) -> float:
             reynolds = self.reynolds_number(mass_flow, T_up)
             friction = self.friction_factor(reynolds)
@@ -846,7 +885,7 @@ class AmesimPnl0001(ThermodynamicVolumeComponent):
             * mass_flow_parameter(pressure_ratio)
             / sqrt(T_up)
         )
-        for _iteration in range(16):
+        for _iteration in range(max_iterations):
             next_magnitude = target_flow(magnitude)
             if abs(next_magnitude - magnitude) <= max(
                 1.0e-12,

app/simulation/solvers/algebraic.py

@@ -241,8 +241,9 @@ class ResistancePnl0001SeriesBinding:
     resistance_port: str
     resistance_other_port: str
     positive_flow_port: str
-    pipe: AmesimPnl0001
+    pipe: AmesimPnl00r | AmesimPnl0001
     pipe_port: str
+    pipe_other_port: str | None
 
 
 @dataclass(frozen=True)
@@ -2338,24 +2339,31 @@ class PressureFlowSolver:
     ) -> tuple[ResistancePnl0001SeriesBinding, ...]:
         bindings: list[ResistancePnl0001SeriesBinding] = []
         resistance_types = (AmesimPnor001, AmesimPnvo001FixedOpening)
+        pipe_types = (AmesimPnl00r, AmesimPnl0001)
         for connection in self.network.connections:
             first_endpoint, second_endpoint = connection.endpoints
             first = self.network.components[first_endpoint.component]
             second = self.network.components[second_endpoint.component]
             if isinstance(first, resistance_types) and isinstance(
-                second, AmesimPnl0001
+                second, pipe_types
             ):
                 resistance, resistance_port = first, first_endpoint.port
                 pipe, pipe_port = second, second_endpoint.port
             elif isinstance(second, resistance_types) and isinstance(
-                first, AmesimPnl0001
+                first, pipe_types
             ):
                 resistance, resistance_port = second, second_endpoint.port
                 pipe, pipe_port = first, first_endpoint.port
             else:
                 continue
-            if isinstance(pipe, AmesimPnl0002) or pipe_port != "port_1":
-                continue
+            if isinstance(pipe, AmesimPnl0001):
+                if isinstance(pipe, AmesimPnl0002) or pipe_port != "port_1":
+                    continue
+                pipe_other_port = None
+            else:
+                pipe_other_port = (
+                    "port_2" if pipe_port == "port_1" else "port_1"
+                )
             if isinstance(resistance, AmesimPnor001):
                 positive_flow_port, negative_flow_port = "port_1", "port_2"
             else:
@@ -2374,12 +2382,13 @@ class PressureFlowSolver:
                     positive_flow_port=positive_flow_port,
                     pipe=pipe,
                     pipe_port=pipe_port,
+                    pipe_other_port=pipe_other_port,
                 )
             )
         return tuple(bindings)
 
     def _seed_resistance_pnl0001_series_pressures(self) -> None:
-        """Causalize pressure between an orifice/valve and a PNL0001 R port."""
+        """Causalize pressure between an orifice/valve and a PNL pipe."""
 
         from scipy.optimize import brentq
 
@@ -2390,7 +2399,14 @@ class PressureFlowSolver:
             pipe_port = binding.pipe_port
 
             pressure_a = resistance.get_port(binding.resistance_other_port).p
-            pressure_b = pipe.properties().p
+            if isinstance(pipe, AmesimPnl00r):
+                assert binding.pipe_other_port is not None
+                pressure_b = pipe.get_port(binding.pipe_other_port).p
+                pipe_temperature = None
+            else:
+                pipe_properties = pipe.properties()
+                pressure_b = pipe_properties.p
+                pipe_temperature = pipe_properties.T
             lower = min(pressure_a, pressure_b)
             upper = max(pressure_a, pressure_b)
 
@@ -2405,11 +2421,25 @@ class PressureFlowSolver:
                         pressure_a,
                         intermediate_pressure,
                     )
-                pipe_flow_into_connection = pipe.mass_flow(
-                    intermediate_pressure,
-                    pressure_b,
-                    pipe.properties().T,
-                )
+                if isinstance(pipe, AmesimPnl00r):
+                    pipe.get_port(pipe_port).p = intermediate_pressure
+                    if pipe_port == "port_1":
+                        pipe_flow_into_connection = pipe.mass_flow(
+                            intermediate_pressure,
+                            pressure_b,
+                        )
+                    else:
+                        pipe_flow_into_connection = -pipe.mass_flow(
+                            pressure_b,
+                            intermediate_pressure,
+                        )
+                else:
+                    assert pipe_temperature is not None
+                    pipe_flow_into_connection = pipe.mass_flow(
+                        intermediate_pressure,
+                        pressure_b,
+                        pipe_temperature,
+                    )
                 return resistance_flow_into_connection + pipe_flow_into_connection
 
             lower_value = mismatch(lower)

docs/other/amesim-component-migration-matrix.md

@@ -38,7 +38,7 @@
 | `PNVO001` | 8 | 信号调制气动孔口 | 第一版公开 | `amesim_pnvo001`，`flow` | 已接入名为 `res` 的标量信号输入端口，可由 `amesim_step0` 驱动开度；精确事件语义和 AMESim baseline 仍留后续修模。固定开度变体 `amesim_pnvo001_fixed` 继续保留。 |
 | `PN3NODE2` | 8 | 三端气动节点，压力温度由 port 2 固定 | 第一版公开 | `amesim_pn3node2`，`junctions` | 已接入三端等压、流量守恒基础版；AMESim port 2 参考温压语义和 stream 混合仍需单独测试。 |
 | `P4NODE2` | 8 | 四端气动节点，压力温度由 port 2 固定 | 第一版公开 | `amesim_p4node2`，`junctions` | 已接入四端等压、流量守恒基础版；仍需复核 port 2 参考温压和多支路混合。 |
-| `PNL00R` | 4 | 管路纯阻性摩擦段 | 第一版公开 | `amesim_pnl00r`，`flow` | 已接入准稳态阻性管公开契约；仍需按 AMESim `PNL00R` 参数和摩擦公式复核。 |
+| `PNL00R` | 4 | 管路纯阻性摩擦段 | 第一版公开 | `amesim_pnl00r`，`flow` | 已按 AMESim `pn2pipefr` 接入可压缩 `Cm/Cq` 关系、同侧上游温度和裸 `Cm` 诊断；使用未修改 AMESim 结果包直接保存的 `Re/ff` 标定 Re≈1400–3400 的 shifted-Hill C2 过渡曲线，并通过固定点、单调性和第八路 `0–0.81 s` 回归。 |
 | `PNL0001` | 20 | C-R 动态管路 | 第一版公开 | `amesim_pnl0001`，`flow` | 已按公开契约接入两状态管内容积 + port 1 摩擦残差 + mode 2 换热项；仍需后续按 AMESim baseline 复核 `pn2pipefr_` 和 mode 1 多方语义。 |
 | `PNL0002` | 8 | R-C-R 动态管路 | 第一版公开 | `amesim_pnl0002`，`flow` | 已按公开契约接入中心两状态容积 + 两端半长摩擦残差 + mode 2 换热项；仍需后续按 AMESim baseline 复核 `pn2pipefr_` 和 mode 1 多方语义。 |
 | `PNL0003` | 8 | C-R-C 动态管路 | 第一版公开 | `amesim_pnl0003`，`flow` | 已按公开契约接入两端四状态容积 + 中心摩擦流 + mode 2 换热项；大压差动态闭合和 AMESim baseline 误差仍留后续修模。 |
@@ -89,6 +89,6 @@
 ## 下一步执行建议
 
 1. 以 `app.simulation.components.amesim.library` 的 22 个模型为公开清单唯一来源。
-2. 优先校准 `PNCH023 / PNOR001 / PN3NODE2 / P4NODE2 / PNL00R` 与动态管路的 AMESim baseline 误差。
+2. 优先校准 `PNCH023 / PNOR001 / PN3NODE2 / P4NODE2` 与动态管路的 AMESim baseline 误差；`PNL00R` 保持现有层流、过渡区固定点和单调性回归。
 3. 每次调整模型都同步补充目录校验、参数边界、System XML 编译和最小仿真测试。
 4. 用完整或代表性的 `test_mql` 画布校准 `PNRP17 + PNCH012` 的压力、力、位移和容积轨迹，并补齐事件边界语义。

tests/baselines/simulation/test_mql_8/manifest.json

@@ -1,23 +1,23 @@
 {
   "schemaVersion": 1,
-  "id": "test_mql_8-progressive-v2",
-  "description": "Primary generic-solver regression target for the renamed 0.01 s-grid authoritative inputs, with a short smoke gate before staged extension.",
+  "id": "test_mql_8-progressive-v3",
+  "description": "Primary generic-solver regression target for the restored eight-branch 0.005 s-grid authoritative inputs, with a short smoke gate before staged extension.",
   "source": {
     "path": "tests/data/test-mql-8.xml",
-    "sha256": "170463d65d074da01f0f9e9dab730b3815c94c1cc80b5190ec2e3fe623da74d3",
-    "bytes": 101013,
+    "sha256": "6eb2753a15af66fd8e91c169c4587e66b0ace2164c08c2cb23a67aab5fd09164",
+    "bytes": 104109,
     "xmlIsAuthoritative": true,
     "companionProject": {
       "path": "tests/data/test-mql-8.json",
-      "sha256": "258c50ee4850baa72fb7c2cc24536d0a631fc6a7f1fa6cedb7b6eea7c857cbaa",
-      "bytes": 264675,
+      "sha256": "8d7a263691a9f09f39c92aba19ae1350911dc66b4904e98bae5f20592c5a3fcd",
+      "bytes": 272591,
       "executionInput": false
     },
     "simulation": {
       "tStart": 0.0,
-      "tStop": 0.2,
-      "sampleStep": 0.01,
-      "maxStep": 0.01,
+      "tStop": 5.0,
+      "sampleStep": 0.005,
+      "maxStep": 0.005,
       "method": "BDF"
     }
   },
@@ -37,22 +37,38 @@
       "status": "historicalOnly",
       "compatibleWithCurrentSource": false,
       "reason": "This deferred-stage decision was calculated from the former 0.002 s source report and is not a runtime prediction for the renamed v2 source."
+    },
+    {
+      "path": "tests/baselines/simulation/test_mql_8/runs/2026-08-17-production-v2-0.2.json",
+      "sha256": "93baac975413703bebe940308ccd0de5dbd753f7c1c4fe015907315f112618a5",
+      "sourceXmlSha256": "170463d65d074da01f0f9e9dab730b3815c94c1cc80b5190ec2e3fe623da74d3",
+      "status": "historicalOnly",
+      "compatibleWithCurrentSource": false,
+      "reason": "This accepted 0.2 s report predates the four restored PNL0001 branches and cannot validate the v3 source."
+    },
+    {
+      "path": "tests/baselines/simulation/test_mql_8/runs/2026-08-17-production-v2-extension-decision.json",
+      "sha256": "c2dd8acfaae71e9c5f2eaef35d529dd1ce1d420b48703faff3d111678496b671",
+      "sourceXmlSha256": "170463d65d074da01f0f9e9dab730b3815c94c1cc80b5190ec2e3fe623da74d3",
+      "status": "historicalOnly",
+      "compatibleWithCurrentSource": false,
+      "reason": "This runtime extension decision was derived from the v2 source and is retained only as historical evidence."
     }
   ],
   "structure": {
-    "componentCount": 152,
-    "connectionCount": 174,
-    "dynamicComponentCount": 54,
-    "stateCount": 124,
-    "resultVariableCount": 1716,
-    "pressureFlowUnknownCount": 760,
-    "pressureFlowEquationCount": 760,
+    "componentCount": 156,
+    "connectionCount": 178,
+    "dynamicComponentCount": 58,
+    "stateCount": 132,
+    "resultVariableCount": 1784,
+    "pressureFlowUnknownCount": 776,
+    "pressureFlowEquationCount": 776,
     "pressureFlowIsSquare": true,
-    "logicalEffortCoordinateCount": 112,
-    "eliminatedEffortAliasCount": 320,
-    "canonicalCoordinateCount": 440,
-    "compatibilityScatterCount": 760,
-    "jacobianNonzeroCount": 3296,
+    "logicalEffortCoordinateCount": 116,
+    "eliminatedEffortAliasCount": 324,
+    "canonicalCoordinateCount": 452,
+    "compatibilityScatterCount": 776,
+    "jacobianNonzeroCount": 3280,
     "jacobianColorGroupCount": 52,
     "hasMechanicalStateEvents": true
   },
@@ -74,7 +90,7 @@
       "productionEquivalentOutput": false
     },
     "production": {
-      "description": "Acceptance lane: changes only tStop and preserves the source 0.01 s output and internal-step grid.",
+      "description": "Acceptance lane: changes only tStop and preserves the source 0.005 s output and internal-step grid.",
       "samplingMode": "source",
       "maxStepMode": "source",
       "instrumentationMode": "standard",
@@ -105,13 +121,7 @@
       "expectedSignalEventTimes": [
         0.04
       ],
-      "expectedMechanicalTransitionTimes": [],
-      "goldens": {
-        "production": {
-          "path": "tests/baselines/simulation/test_mql_8/goldens/production-0.2s-v1.json",
-          "sha256": "99fa7b3631a89f59f86551847175f3701a1567d8d0bd10d87545734f17515d72"
-        }
-      }
+      "expectedMechanicalTransitionTimes": []
     },
     "1s": {
       "stopTime": 1.0,
@@ -178,7 +188,7 @@
     "eventTimeAbsoluteToleranceSeconds": 0.00002,
     "signalEventTimeAbsoluteToleranceSeconds": 1e-12,
     "mechanicalTransitionTimesAvailable": true,
-    "note": "Physical state checkpoints/events and the value-free output-shape contract are separate. The production 0.2 s variant has an approved state golden; longer horizons and critical algebraic projections remain pending."
+    "note": "The restored v3 source currently enforces structure, finite series, residuals, checkpoints, and events. Its v2 state golden is historical-only; a new reviewed v3 state golden remains pending."
   },
   "execution": {
     "causalExecutorV2Default": true,

tests/test_amesim_pnl00r_component.py

@@ -2,8 +2,12 @@ from __future__ import annotations
 
 import unittest
 
-from app.simulation.components.amesim.flow.pipes import AmesimPnl00r
+from app.simulation.components.amesim.flow.pipes import (
+    AmesimPnl0001,
+    AmesimPnl00r,
+)
 from app.simulation.components.amesim.junctions.nodes import AmesimPn3Node2
+from app.simulation.components.amesim.media.mediums import AmesimHeliumPengRobinsonMedium
 from app.simulation.components.experimental.storage.cylinder import Cylinder
 from app.simulation.components.experimental.storage.tank import Tank
 from app.simulation.core.medium import IdealGasMedium
@@ -94,12 +98,189 @@ class AmesimPnl00rComponentTests(unittest.TestCase):
         self.assertGreater(above, below)
         self.assertLess(reverse, 0.0)
         self.assertAlmostEqual(below, -reverse, delta=abs(below) * 1.0e-9)
-        self.assertLess(abs(above - below), abs(above) * 0.05)
+        self.assertLess(abs(above - below), abs(above) * 0.10)
         self.assertEqual(pipe.mass_flow(base_pressure, base_pressure), 0.0)
         self.assertGreater(pipe.mass_flow(15.3e6 + 0.1, 15.3e6), 0.0)
 
+    def test_matches_amesim_pn2pipefr_laminar_baselines(self) -> None:
+        medium = AmesimHeliumPengRobinsonMedium()
+        pipe = AmesimPnl00r(
+            "pnl_1",
+            medium,
+            diam=0.014,
+            le=1.0,
+            rr=0.045 / 14.0,
+        )
+        samples = (
+            (
+                13_887_929.5734,
+                288.959589373,
+                13_887_887.6633,
+                288.959239289,
+                1.79075554200e-4,
+                838.404977868,
+                3.32483767035e-6,
+                0.0521569680484,
+                0.076335424633,
+            ),
+            (
+                13_093_276.1461,
+                285.548411921,
+                13_093_238.0341,
+                285.546325432,
+                1.40922897107e-4,
+                665.123640745,
+                3.09743309373e-6,
+                0.0429212663992,
+                0.0962227112065,
+            ),
+            (
+                11_690_210.3512,
+                272.892693485,
+                11_690_180.6138,
+                272.889527291,
+                7.10081729578e-5,
+                345.615999811,
+                2.3706370264e-6,
+                0.0230685613948,
+                0.185176612295,
+            ),
+        )
 
-    def test_pressure_drop_inversion_cache_keys_all_property_inputs(self) -> None:
+        for p_1, T_1, p_2, T_2, mass_flow, re, cm, velocity, ff in samples:
+            with self.subTest(pressure=p_1):
+                pipe.port_1.p = p_1
+                pipe.port_2.p = p_2
+                pipe.update_stream_outflows(
+                    {
+                        "port_1": medium.specific_enthalpy_at_pressure(p_1, T_1),
+                        "port_2": medium.specific_enthalpy_at_pressure(p_2, T_2),
+                    }
+                )
+
+                actual_mass_flow = pipe.mass_flow(p_1, p_2)
+                results = pipe.component_result_values()
+
+                self.assertAlmostEqual(actual_mass_flow / mass_flow, 1.0, delta=0.005)
+                self.assertAlmostEqual(results["re"] / re, 1.0, delta=0.01)
+                self.assertAlmostEqual(results["cm"] / cm, 1.0, delta=1.0e-4)
+                self.assertAlmostEqual(results["v"] / velocity, 1.0, delta=0.005)
+                self.assertAlmostEqual(results["ff"] / ff, 1.0, delta=0.01)
+
+    def test_matches_amesim_pn2pipefr_transition_baselines(self) -> None:
+        medium = AmesimHeliumPengRobinsonMedium()
+        pipe = AmesimPnl00r(
+            "pnl_1",
+            medium,
+            diam=0.014,
+            le=1.0,
+            rr=0.045 / 14.0,
+        )
+        # Unchanged test_mql_1.ame, pneumatic_105, ascending transition at
+        # t=0.2862..0.3047 s. AMESim dm1 is positive into port 1 while this
+        # component's port-1-to-port-2 coordinate is negative for these rows.
+        samples = (
+            (
+                10_631_986.90667049,
+                262.71180639527233,
+                10_632_026.310978588,
+                262.7092388107747,
+                -2.8192909824026485e-4,
+                1408.0846374820405,
+                5.030700878807581e-6,
+                -0.09668817162408228,
+                0.04545209089983021,
+            ),
+            (
+                10_594_171.934888396,
+                262.32910587014925,
+                10_594_213.825687861,
+                262.3266782251236,
+                -3.598950492898518e-4,
+                1799.2599253847663,
+                5.723572909300966e-6,
+                -0.1236749841566422,
+                0.03590026408283139,
+            ),
+            (
+                10_554_721.69137201,
+                261.9257072357455,
+                10_554_766.280823693,
+                261.92350790162175,
+                -4.3973197060195834e-4,
+                2200.69088342098,
+                6.529418698258151e-6,
+                -0.1514267390526478,
+                0.03111112083131272,
+            ),
+            (
+                10_544_953.846352266,
+                261.82512637406904,
+                10_544_999.25593169,
+                261.82299814935993,
+                -4.592053720488228e-4,
+                2298.7460389094877,
+                6.783006948981891e-6,
+                -0.15821443006863944,
+                0.03074226487938153,
+            ),
+            (
+                10_514_807.25092133,
+                261.5128728347395,
+                10_514_855.822238008,
+                261.5109955483938,
+                -5.190048780471613e-4,
+                2600.199197308607,
+                7.798343300840328e-6,
+                -0.17910295287093314,
+                0.03166638237616583,
+            ),
+            (
+                10_432_760.829010766,
+                260.6482173603332,
+                10_432_818.817992153,
+                260.6472539768074,
+                -6.759582533840764e-4,
+                3394.136683451109,
+                1.1253055264735043e-5,
+                -0.23427502517225277,
+                0.03839469933871734,
+            ),
+        )
+
+        for p_1, T_1, p_2, T_2, mass_flow, re, cm, velocity, ff in samples:
+            with self.subTest(reynolds=re):
+                pipe.port_1.p = p_1
+                pipe.port_2.p = p_2
+                pipe.update_stream_outflows(
+                    {
+                        "port_1": medium.specific_enthalpy_at_pressure(p_1, T_1),
+                        "port_2": medium.specific_enthalpy_at_pressure(p_2, T_2),
+                    }
+                )
+
+                actual_mass_flow = pipe.mass_flow(p_1, p_2)
+                results = pipe.component_result_values()
+
+                self.assertAlmostEqual(actual_mass_flow / mass_flow, 1.0, delta=0.006)
+                self.assertAlmostEqual(results["re"] / re, 1.0, delta=0.012)
+                self.assertAlmostEqual(results["cm"] / cm, 1.0, delta=1.0e-4)
+                self.assertAlmostEqual(results["v"] / velocity, 1.0, delta=0.006)
+                self.assertAlmostEqual(results["ff"] / ff, 1.0, delta=0.012)
+
+    def test_upstream_temperature_uses_same_side_connected_stream(self) -> None:
+        pipe = AmesimPnl00r("pnl_1", self.medium)
+        h_1 = self.medium.specific_enthalpy(250.0)
+        h_2 = self.medium.specific_enthalpy(400.0)
+
+        pipe.update_stream_outflows({"port_1": h_1, "port_2": h_2})
+
+        self.assertAlmostEqual(pipe._port_temperature("port_1"), 250.0)
+        self.assertAlmostEqual(pipe._port_temperature("port_2"), 400.0)
+        self.assertEqual(pipe.port_1.h_outflow, h_2)
+        self.assertEqual(pipe.port_2.h_outflow, h_1)
+
+    def test_pn2pipefr_cache_keys_all_property_inputs(self) -> None:
         pipe = AmesimPnl00r(
             "pnl_1",
             self.medium,
@@ -113,12 +294,12 @@ class AmesimPnl00rComponentTests(unittest.TestCase):
                 "port_2": self.medium.specific_enthalpy(300.0),
             }
         )
-        pipe._mass_flow_for_pressure_drop.cache_clear()
+        AmesimPnl0001._one_way_pn2pipefr_mass_flow.cache_clear()
 
         first = pipe.mass_flow(501000.0, 500000.0)
-        after_first = pipe._mass_flow_for_pressure_drop.cache_info()
+        after_first = AmesimPnl0001._one_way_pn2pipefr_mass_flow.cache_info()
         second = pipe.mass_flow(501000.0, 500000.0)
-        after_second = pipe._mass_flow_for_pressure_drop.cache_info()
+        after_second = AmesimPnl0001._one_way_pn2pipefr_mass_flow.cache_info()
         pipe.update_flow_temperature_references(
             {
                 "port_1": self.medium.specific_enthalpy(400.0),
@@ -126,7 +307,7 @@ class AmesimPnl00rComponentTests(unittest.TestCase):
             }
         )
         third = pipe.mass_flow(501000.0, 500000.0)
-        after_temperature_change = pipe._mass_flow_for_pressure_drop.cache_info()
+        after_temperature_change = AmesimPnl0001._one_way_pn2pipefr_mass_flow.cache_info()
 
         self.assertEqual(first, second)
         self.assertEqual(after_first.misses, 1)
@@ -345,6 +526,10 @@ class AmesimPnl00rComponentTests(unittest.TestCase):
                     actual_flow,
                     upstream_temperature,
                 )
+                friction = pipe.friction_factor(expected_reynolds)
+                flow_coefficient = (
+                    pipe.diam / (pipe.le * friction)
+                ) ** 0.5
                 self.assertAlmostEqual(results["re"], expected_reynolds)
                 self.assertAlmostEqual(
                     results["v"],
@@ -354,11 +539,11 @@ class AmesimPnl00rComponentTests(unittest.TestCase):
                     results["cm"],
                     abs(actual_flow)
                     * upstream_temperature**0.5
-                    / (pipe.area * upstream_pressure),
+                    / (flow_coefficient * pipe.area * upstream_pressure),
                 )
                 self.assertAlmostEqual(
                     results["ff"],
-                    min(pipe.friction_factor(expected_reynolds), 64_000_000.0),
+                    min(friction, 64_000_000.0),
                 )
 
     def test_friction_factor_transitions_from_laminar_to_turbulent(self) -> None:
@@ -405,6 +590,69 @@ class AmesimPnl00rComponentTests(unittest.TestCase):
             delta=8.0e-5,
         )
 
+    def test_friction_factor_matches_amesim_transition_sweep(self) -> None:
+        pipe = AmesimPnl00r(
+            "pnl_14mm",
+            self.medium,
+            diam=0.014,
+            rr=0.045 / 14.0,
+        )
+        samples = (
+            (1408.0846374820405, 0.04545209089983021),
+            (1594.9147224775163, 0.04022919421391556),
+            (1799.2599253847663, 0.03590026408283139),
+            (2001.1290261016431, 0.03286496043823008),
+            (2200.69088342098, 0.03111112083131272),
+            (2298.7460389094877, 0.03074226487938153),
+            (2396.165041443924, 0.030707477592933765),
+            (2600.199197308607, 0.03166638237616583),
+            (2795.6649128003255, 0.03349648426341731),
+            (2996.892872668051, 0.035593529418766444),
+            (3204.685791989844, 0.037354280559382634),
+            (3394.136683451109, 0.03839469933871734),
+        )
+
+        for reynolds, expected in samples:
+            with self.subTest(reynolds=reynolds):
+                self.assertAlmostEqual(
+                    pipe.friction_factor(reynolds) / expected,
+                    1.0,
+                    delta=0.0015,
+                )
+
+    def test_mass_flow_is_monotone_through_transition(self) -> None:
+        medium = AmesimHeliumPengRobinsonMedium()
+        pipe = AmesimPnl00r(
+            "pnl_14mm",
+            medium,
+            diam=0.014,
+            le=1.0,
+            rr=0.045 / 14.0,
+        )
+        mean_pressure = 10.6e6
+        temperature = 262.0
+        enthalpy = medium.specific_enthalpy_at_pressure(mean_pressure, temperature)
+        pipe.update_flow_temperature_references(
+            {"port_1": enthalpy, "port_2": enthalpy}
+        )
+
+        forward: list[float] = []
+        reverse: list[float] = []
+        for index in range(221):
+            pressure_drop = 25.0 + index * 0.25
+            high = mean_pressure + 0.5 * pressure_drop
+            low = mean_pressure - 0.5 * pressure_drop
+            forward.append(pipe.mass_flow(high, low))
+            reverse.append(-pipe.mass_flow(low, high))
+
+        self.assertLess(pipe.reynolds_number(forward[0], temperature), 1400.0)
+        self.assertGreater(
+            pipe.reynolds_number(forward[-1], temperature), 3400.0
+        )
+        self.assertTrue(all(left < right for left, right in zip(forward, forward[1:])))
+        for forward_flow, reverse_flow in zip(forward, reverse):
+            self.assertAlmostEqual(forward_flow, reverse_flow, delta=1.0e-12)
+
     def test_friction_factor_matches_amesim_transition_regime(self) -> None:
         pipe = AmesimPnl00r(
             "pnl_20mm",

tests/test_benchmark_regression.py

@@ -125,12 +125,12 @@ class RegressionManifestTests(unittest.TestCase):
         self.assertTrue(manifest["source"]["xmlIsAuthoritative"])
         self.assertEqual(
             manifest["source"]["sha256"],
-            "170463d65d074da01f0f9e9dab730b3815c94c1cc80b5190ec2e3fe623da74d3",
+            "6eb2753a15af66fd8e91c169c4587e66b0ace2164c08c2cb23a67aab5fd09164",
         )
         self.assertEqual(Path(manifest["_sourcePath"]).name, "test-mql-8.xml")
         self.assertEqual(
             manifest["source"]["companionProject"]["sha256"],
-            "258c50ee4850baa72fb7c2cc24536d0a631fc6a7f1fa6cedb7b6eea7c857cbaa",
+            "8d7a263691a9f09f39c92aba19ae1350911dc66b4904e98bae5f20592c5a3fcd",
         )
         self.assertFalse(
             manifest["source"]["companionProject"]["executionInput"]
@@ -142,6 +142,10 @@ class RegressionManifestTests(unittest.TestCase):
         self.assertEqual(manifest["lanes"]["production"]["samplingMode"], "source")
         self.assertEqual(manifest["lanes"]["solver-only"]["sampleStep"], 0.02)
         self.assertEqual(manifest["lanes"]["solver-only"]["maxStep"], 0.05)
+        self.assertEqual(manifest["historicalReports"][2]["status"], "historicalOnly")
+        self.assertFalse(
+            manifest["historicalReports"][2]["compatibleWithCurrentSource"]
+        )
 
     def test_in_memory_derivative_does_not_change_authoritative_xml(self) -> None:
         manifest = load_regression_manifest(DEFAULT_MANIFEST_PATH)
@@ -155,9 +159,9 @@ class RegressionManifestTests(unittest.TestCase):
             max_step=0.005,
         )
 
-        self.assertEqual(source_simulation_config(before)["tStop"], 0.2)
-        self.assertEqual(source_simulation_config(before)["sampleStep"], 0.01)
-        self.assertEqual(source_simulation_config(before)["maxStep"], 0.01)
+        self.assertEqual(source_simulation_config(before)["tStop"], 5.0)
+        self.assertEqual(source_simulation_config(before)["sampleStep"], 0.005)
+        self.assertEqual(source_simulation_config(before)["maxStep"], 0.005)
         self.assertEqual(source_simulation_config(derived)["tStop"], 1.0)
         self.assertEqual(source_simulation_config(derived)["sampleStep"], 0.02)
         self.assertEqual(source_simulation_config(derived)["maxStep"], 0.005)
@@ -581,7 +585,7 @@ class ProgressiveSuiteTests(unittest.TestCase):
 
         self.assertEqual(
             seen,
-            [("solver-only", 0.02, 0.05), ("production", 0.01, 0.01)],
+            [("solver-only", 0.02, 0.05), ("production", 0.005, 0.005)],
         )
 
 

tests/test_causal_numeric_ir.py

@@ -222,15 +222,15 @@ class TargetCausalNumericIRStructureTests(unittest.TestCase):
         assert self.compilation.ir is not None
         program = self.compilation.ir.program
 
-        self.assertEqual(len(program.compatibility_slots), 760)
-        self.assertEqual(len(program.canonical_slots), 440)
-        self.assertEqual(program.effort_group_count, 112)
-        self.assertEqual(program.flow_assignment_count, 328)
-        self.assertEqual(program.effort_scatter_count, 432)
-        self.assertEqual(program.eliminated_effort_replica_count, 320)
+        self.assertEqual(len(program.compatibility_slots), 776)
+        self.assertEqual(len(program.canonical_slots), 452)
+        self.assertEqual(program.effort_group_count, 116)
+        self.assertEqual(program.flow_assignment_count, 336)
+        self.assertEqual(program.effort_scatter_count, 440)
+        self.assertEqual(program.eliminated_effort_replica_count, 324)
         self.assertEqual(
             tuple(slot.slot for slot in program.canonical_slots),
-            tuple(range(440)),
+            tuple(range(452)),
         )
 
     def test_target_batches_efforts_and_preserves_flow_stage_layout(self) -> None:
@@ -240,8 +240,8 @@ class TargetCausalNumericIRStructureTests(unittest.TestCase):
             stage for stage in program.effort_stages if stage.variable == "p"
         )
 
-        self.assertEqual(len(pressure_stage.operations), 72)
-        self.assertEqual(len(pressure_stage.evaluations), 36)
+        self.assertEqual(len(pressure_stage.operations), 76)
+        self.assertEqual(len(pressure_stage.evaluations), 40)
         self.assertTrue(
             all(
                 evaluation.opcode
@@ -251,7 +251,7 @@ class TargetCausalNumericIRStructureTests(unittest.TestCase):
         )
         self.assertEqual(
             [len(stage.target_slots) for stage in program.flow_stages],
-            [110, 130, 49, 33, 5, 1],
+            [114, 134, 49, 33, 5, 1],
         )
 
     def test_target_reference_execution_matches_all_compatibility_slots(self) -> None:

tests/test_pressure_flow_solver_initialization.py

@@ -7,6 +7,7 @@ from unittest.mock import patch
 from app.simulation.components.amesim.boundary.sources import AmesimPnpl01
 from app.simulation.components.amesim.flow.orifices import (
     AmesimPnor001,
+    AmesimPnvo001FixedOpening,
     AmesimPnvo001SignalOpening,
 )
 from app.simulation.components.amesim.flow.pipes import AmesimPnl00r
@@ -110,6 +111,62 @@ class PressureFlowSolverInitializationTests(unittest.TestCase):
         self.assertAlmostEqual(valve.port_2.p, pipe.port_1.p)
         self.assertAlmostEqual(-valve.port_2.m_flow, pipe.port_1.m_flow)
 
+    def test_pnvo_pnl00r_series_pressure_is_seeded_by_flow_balance(self) -> None:
+        medium = IdealGasMedium()
+        source = Cylinder(
+            "source",
+            medium,
+            V=0.01,
+            p0=150_000.0,
+            T0=300.0,
+        )
+        valve = AmesimPnvo001FixedOpening(
+            "valve",
+            medium,
+            opening=0.5,
+        )
+        pipe = AmesimPnl00r(
+            "pipe",
+            medium,
+            diam=0.02,
+            le=1.0,
+            rr=1.0e-5,
+        )
+        sink = Tank(
+            "sink",
+            medium,
+            V=0.1,
+            p0=100_000.0,
+            T0=300.0,
+        )
+        network = SimulationNetwork("pnvo-pnl00r-series")
+        for component in (source, valve, pipe, sink):
+            network.add_component(component)
+        network.connect("source", "port_b", "valve", "port_2")
+        network.connect("valve", "port_3", "pipe", "port_1")
+        network.connect("pipe", "port_2", "sink", "port_a")
+        source.refresh_thermodynamic_ports()
+        sink.refresh_thermodynamic_ports()
+
+        solver = PressureFlowSolver(network)
+        result = solver.solve()
+
+        self.assertTrue(result.success)
+        self.assertEqual(result.evaluations, 0)
+        self.assertGreater(valve.port_3.p, pipe.port_2.p)
+        self.assertLess(valve.port_3.p, source.port_b.p)
+        self.assertAlmostEqual(valve.port_3.p, pipe.port_1.p)
+        self.assertAlmostEqual(
+            -valve.port_3.m_flow,
+            pipe.port_1.m_flow,
+            delta=1.0e-10,
+        )
+        self.assertFalse(solver.causal_fast_path_eligible)
+        self.assertEqual(
+            solver.causal_execution_diagnostics()["fallbackReason"],
+            "specialSeriesPressureSeed",
+        )
+
     def test_dead_ended_pnl00r_is_seeded_at_zero_flow_pressure(self) -> None:
         medium = IdealGasMedium()
         pipe = AmesimPnl00r("resistance", medium)

tests/test_supported_piston_tangent.py

@@ -165,9 +165,9 @@ class SupportedPistonTangentCompilerTests(unittest.TestCase):
             order=0,
         )
 
-        self.assertEqual(pattern.nnz, 3296)
-        self.assertEqual(columns_only.nnz, 2464)
-        self.assertEqual(len(active_columns), 108)
+        self.assertEqual(pattern.nnz, 3280)
+        self.assertEqual(columns_only.nnz, 2448)
+        self.assertEqual(len(active_columns), 116)
         self.assertEqual(int(groups.max(initial=-1)) + 1, 36)
 
         jacobian = SparseSecantJacobian(
@@ -182,10 +182,10 @@ class SupportedPistonTangentCompilerTests(unittest.TestCase):
         self.assertEqual(diagnostics["originalColorGroupCount"], 52)
         self.assertEqual(diagnostics["remainingColorGroupCount"], 36)
         self.assertEqual(diagnostics["exactColumnCount"], 16)
-        self.assertEqual(diagnostics["finiteDifferenceColumnCount"], 108)
+        self.assertEqual(diagnostics["finiteDifferenceColumnCount"], 116)
         self.assertEqual(
             jacobian._remaining_finite_difference_sparsity.nnz,
-            2176,
+            2160,
         )
 
     def test_partial_unsupported_branch_fails_with_stable_reason(self) -> None:

tests/test_test_mql_8_regression.py

@@ -127,12 +127,15 @@ class TestMql8StaticRegressionTests(unittest.TestCase):
                 case_id,
             )
 
-    def test_approved_production_golden_replays_its_source_report(self) -> None:
+    def test_historical_v2_golden_replays_its_source_report(self) -> None:
         repository_root = Path(self.manifest["_repositoryRoot"])
-        reference = self.manifest["variants"]["0.2s"]["goldens"]["production"]
+        golden_path = (
+            repository_root
+            / "tests/baselines/simulation/test_mql_8/goldens/production-0.2s-v1.json"
+        )
         golden = load_regression_golden(
-            repository_root / reference["path"],
-            expected_sha256=reference["sha256"],
+            golden_path,
+            expected_sha256="99fa7b3631a89f59f86551847175f3701a1567d8d0bd10d87545734f17515d72",
             repository_root=repository_root,
         )
         source_report = golden["provenance"]["sourceReport"]
@@ -142,12 +145,16 @@ class TestMql8StaticRegressionTests(unittest.TestCase):
         case = next(item for item in report["cases"] if item["caseId"] == "0.2s")
         audit = evaluate_regression_golden(case["worker"]["summary"], golden)
 
+        self.assertNotEqual(
+            golden["sourceXmlSha256"],
+            self.manifest["source"]["sha256"],
+        )
         self.assertTrue(audit["passed"], audit)
         self.assertEqual(audit["comparedValueCount"], 402)
         self.assertEqual(audit["maxAbsoluteError"], 0.0)
         self.assertEqual(audit["maxToleranceRatio"], 0.0)
 
-    def test_extension_decision_is_bound_to_the_current_report_and_budget(self) -> None:
+    def test_historical_v2_extension_decision_remains_auditable(self) -> None:
         repository_root = Path(self.manifest["_repositoryRoot"])
         runs = repository_root / "tests/baselines/simulation/test_mql_8/runs"
         decision = json.loads(
@@ -164,6 +171,10 @@ class TestMql8StaticRegressionTests(unittest.TestCase):
         first_decision = decision["decisions"][0]
 
         self.assertEqual(
+            decision["sourceXmlSha256"],
+            "170463d65d074da01f0f9e9dab730b3815c94c1cc80b5190ec2e3fe623da74d3",
+        )
+        self.assertNotEqual(
             decision["sourceXmlSha256"], self.manifest["source"]["sha256"]
         )
         self.assertEqual(
@@ -191,7 +202,7 @@ class TestMql8StaticRegressionTests(unittest.TestCase):
         self.assertEqual(first_decision["outcome"], "deferred")
         self.assertTrue(decision["simulationWasNotStartedForDeferredCases"])
 
-    def test_periodic_main_lane_exercises_the_approved_production_golden(self) -> None:
+    def test_periodic_main_lane_uses_the_current_production_source(self) -> None:
         workflow = (
             Path(self.manifest["_repositoryRoot"])
             / ".github/workflows/solver-regression.yml"
@@ -199,11 +210,12 @@ class TestMql8StaticRegressionTests(unittest.TestCase):
 
         self.assertIn("default: production", workflow)
         self.assertIn("inputs.lane || 'production'", workflow)
+        self.assertNotIn("goldens", self.manifest["variants"]["0.2s"])
 
 
 @unittest.skipUnless(
     os.getenv(LONG_RUN_ENVIRONMENT, "").strip().lower() in {"1", "true", "yes"},
-    f"Set {LONG_RUN_ENVIRONMENT}=1 to run bounded 0.01/0.2/1/5/10 s integration.",
+    f"Set {LONG_RUN_ENVIRONMENT}=1 to run bounded 0.005/0.2/1/5/10 s integration.",
 )
 class TestMql8ProgressiveLongRegressionTests(unittest.TestCase):
     @classmethod