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SystemSimulationApp/app/simulation/systems/generic.py
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Python

from __future__ import annotations
from collections.abc import Callable
from dataclasses import dataclass
from math import floor, isfinite
from typing import Literal
from app.simulation.core.base import DynamicComponent
from app.simulation.core.metadata import ResultVariableMetadata
from app.simulation.solvers.algebraic import PressureFlowSolver
from app.simulation.solvers.mechanical import MechanicalStateReducer
from app.simulation.solvers.pneumatic_storage import (
IdealPneumaticStorageReducer,
ideal_storage_group_is_reducible,
)
from app.simulation.solvers.pneumatic_volume import PneumaticVolumeResolver
from app.simulation.solvers.solver import ODESolution, SolveIVPConfig, integrate_ode
from app.simulation.solvers.signal import SignalResolver
from app.simulation.solvers.stream import StreamResolver
from app.simulation.systems.network import Endpoint, SimulationNetwork
SimulationProgressCallback = Callable[[float, str], None]
SimulationCancellationCheck = Callable[[], bool]
SimulationRunStatus = Literal["completed", "cancelled", "failed"]
@dataclass(frozen=True)
class SimulationPreparationIssue:
code: str
message: str
def as_dict(self) -> dict[str, str]:
return {"code": self.code, "message": self.message}
class SimulationPreparationError(ValueError):
def __init__(self, issues: tuple[SimulationPreparationIssue, ...]) -> None:
super().__init__("The compiled model is not ready for simulation.")
self.issues = issues
@dataclass(frozen=True)
class GenericSimulationResult:
success: bool
status: SimulationRunStatus
message: str
simulated_until: float
requested_stop_time: float
variables: tuple[ResultVariableMetadata, ...]
series: dict[str, list[float]]
final: dict[str, float]
diagnostics: dict[str, object]
def as_dict(self) -> dict[str, object]:
return {
"success": self.success,
"status": self.status,
"partial": self.status != "completed",
"message": self.message,
"simulatedUntil": self.simulated_until,
"requestedStopTime": self.requested_stop_time,
"variables": [variable.as_dict() for variable in self.variables],
"series": self.series,
"final": self.final,
"diagnostics": self.diagnostics,
}
class _UnionFind:
def __init__(self, items: set[Endpoint]) -> None:
self.parent = {item: item for item in items}
def find(self, item: Endpoint) -> Endpoint:
parent = self.parent[item]
if parent != item:
self.parent[item] = self.find(parent)
return self.parent[item]
def union(self, first: Endpoint, second: Endpoint) -> None:
first_root = self.find(first)
second_root = self.find(second)
if first_root != second_root:
self.parent[second_root] = first_root
def _equation_port(component_name: str, variable: str) -> Endpoint | None:
parts = variable.rsplit(".", 2)
if len(parts) != 3:
return None
prefix, port_name, variable_name = parts
if prefix != component_name or variable_name != "p":
return None
return Endpoint(component_name, port_name)
def simulation_preparation_issues(
network: SimulationNetwork,
) -> tuple[SimulationPreparationIssue, ...]:
issues: list[SimulationPreparationIssue] = []
physical_endpoints = {
Endpoint(component.name, definition.name)
for component in network.components.values()
for definition in component.port_definitions
if definition.kind == "physical"
}
connected_endpoints = {
endpoint
for connection in network.connections
if connection.kind == "physical"
for endpoint in connection.endpoints
}
for endpoint in sorted(physical_endpoints - connected_endpoints, key=str):
issues.append(
SimulationPreparationIssue(
"PORT_UNCONNECTED",
f"Physical port {endpoint} must be connected before simulation.",
)
)
structure = network.pressure_flow_structure_dict()
if not structure["isSquare"]:
issues.append(
SimulationPreparationIssue(
"PRESSURE_FLOW_SYSTEM_NOT_SQUARE",
"Pressure-flow equation count does not match the unknown count: "
f"{structure['equationCount']} equations for {structure['unknownCount']} unknowns.",
)
)
dynamic_names = {
component.name
for component in network.components.values()
if isinstance(component, DynamicComponent)
}
if not dynamic_names:
issues.append(
SimulationPreparationIssue(
"DYNAMIC_STATE_MISSING",
"Each simulated network requires at least one storage component.",
)
)
adjacency = {name: set() for name in network.components}
for connection in network.connections:
first, second = connection.endpoints
adjacency[first.component].add(second.component)
adjacency[second.component].add(first.component)
remaining = set(adjacency)
while remaining:
start = remaining.pop()
group = {start}
stack = [start]
while stack:
current = stack.pop()
for neighbour in adjacency[current] - group:
group.add(neighbour)
remaining.discard(neighbour)
stack.append(neighbour)
if not (group & dynamic_names):
issues.append(
SimulationPreparationIssue(
"ALGEBRAIC_ISLAND_HAS_NO_STORAGE",
"A connected physical network has no pressure/enthalpy storage anchor: "
+ ", ".join(sorted(group))
+ ".",
)
)
if physical_endpoints:
effort_groups = _UnionFind(physical_endpoints)
for connection in network.connections:
if connection.kind == "physical":
effort_groups.union(*connection.endpoints)
storage_ports: dict[Endpoint, str] = {}
for component in network.components.values():
for equation in component.pressure_flow_equation_residuals():
pressure_ports = [
endpoint
for variable in equation.variables
if (endpoint := _equation_port(component.name, variable)) is not None
]
if equation.relation == "equal" and len(pressure_ports) == 2:
effort_groups.union(pressure_ports[0], pressure_ports[1])
if equation.relation == "state":
for endpoint in pressure_ports:
storage_ports[endpoint] = component.name
storages_by_group: dict[Endpoint, dict[Endpoint, str]] = {}
for endpoint, component_name in storage_ports.items():
storages_by_group.setdefault(effort_groups.find(endpoint), {})[
endpoint
] = component_name
for storage_endpoints in storages_by_group.values():
storage_names = set(storage_endpoints.values())
if len(storage_names) > 1:
if ideal_storage_group_is_reducible(
network,
storage_endpoints,
):
continue
issues.append(
SimulationPreparationIssue(
"IDEAL_STORAGE_COUPLING_UNSUPPORTED",
"Storage components are connected without a resistance: "
+ ", ".join(sorted(storage_names))
+ ". Insert an orifice or pipe between them.",
)
)
return tuple(issues)
def simulation_sample_times(
config: SolveIVPConfig,
step: float,
*,
max_points: int = 10001,
) -> list[float]:
if step <= 0.0 or not isfinite(step):
raise ValueError("Simulation sample step must be finite and greater than zero.")
duration = config.t_stop - config.t_start
if duration <= 0.0:
raise ValueError("Simulation stop time must be greater than start time.")
interval_count = int(floor(duration / step + 1e-12))
times = [config.t_start + index * step for index in range(interval_count + 1)]
if times[-1] < config.t_stop - 1e-12:
times.append(config.t_stop)
else:
times[-1] = config.t_stop
if len(times) > max_points:
raise ValueError(
f"Simulation requests {len(times)} samples; the limit is {max_points}."
)
return times
class GenericFluidSystem:
"""Topology-driven, semi-explicit fluid simulation for registered components."""
def __init__(self, network: SimulationNetwork) -> None:
issues = simulation_preparation_issues(network)
if issues:
raise SimulationPreparationError(issues)
self.network = network
self.dynamic_components = network.dynamic_components()
self.mechanical_state_reducer = MechanicalStateReducer(
network,
self.dynamic_components,
)
self.pneumatic_storage_reducer = IdealPneumaticStorageReducer(
network,
self.mechanical_state_reducer,
)
self.pressure_flow_solver = PressureFlowSolver(network)
self.pneumatic_volume_resolver = PneumaticVolumeResolver(network)
self.signal_resolver = SignalResolver(network)
self.stream_resolver = StreamResolver(network)
self.algebraic_solve_count = 0
self.max_algebraic_residual = 0.0
self.max_algebraic_evaluations = 0
self.max_stream_iterations = 0
self.signal_propagation_count = 0
self.pneumatic_volume_propagation_count = 0
def initial_state_vector(self) -> list[float]:
return self.pneumatic_storage_reducer.synchronize_state_vector(
self.mechanical_state_reducer.initial_state_vector(),
validate=True,
)
def apply_state_vector(self, values: list[float]) -> None:
self.mechanical_state_reducer.apply_state_vector(
self.pneumatic_storage_reducer.synchronize_state_vector(values)
)
def _close_current_state(self, time: float) -> dict[str, dict[str, float]]:
signal = self.signal_resolver.solve(time)
self.signal_propagation_count += signal.propagated
for component in self.dynamic_components:
component.refresh_thermodynamic_ports()
algebraic = self.pressure_flow_solver.solve()
pneumatic_volume = self.pneumatic_volume_resolver.solve()
self.pneumatic_volume_propagation_count += pneumatic_volume.propagated
if pneumatic_volume.propagated:
for component in self.dynamic_components:
component.refresh_thermodynamic_ports()
algebraic = self.pressure_flow_solver.solve()
stream, connected_h = self.stream_resolver.solve()
# Some constitutive flow laws recover their upstream temperature from
# the connected stream enthalpy. Stream propagation updates that
# cache after the first pressure-flow pass, so refresh explicit flows
# once more before evaluating state derivatives and result variables.
algebraic = self.pressure_flow_solver.solve()
self.mechanical_state_reducer.update_constraint_accelerations()
self.algebraic_solve_count += 2 + int(bool(pneumatic_volume.propagated))
self.max_algebraic_residual = max(
self.max_algebraic_residual,
algebraic.max_scaled_residual,
)
self.max_algebraic_evaluations = max(
self.max_algebraic_evaluations,
algebraic.evaluations,
)
self.max_stream_iterations = max(
self.max_stream_iterations,
stream.iterations,
)
return connected_h
def consistent_initial_state_vector(self, time: float = 0.0) -> list[float]:
state = self.initial_state_vector()
self.apply_state_vector(state)
self._close_current_state(time)
return state
def rhs(self, _time: float, state_vector: list[float]) -> list[float]:
self.apply_state_vector(state_vector)
connected_h = self._close_current_state(_time)
return self.pneumatic_storage_reducer.coupled_derivatives(
self.mechanical_state_reducer.state_derivatives(connected_h)
)
def _append_current_state(self, series: dict[str, list[float]]) -> None:
for component in self.network.components.values():
for relative_key, value in component.result_values().items():
series.setdefault(
f"{component.name}.{relative_key}", []
).append(value)
def simulate(
self,
config: SolveIVPConfig,
*,
sample_step: float,
progress_callback: SimulationProgressCallback | None = None,
cancel_check: SimulationCancellationCheck | None = None,
) -> GenericSimulationResult:
last_reported_progress = -1.0
last_reported_phase = ""
def report_progress(
progress: float,
phase: str,
*,
force: bool = False,
) -> None:
nonlocal last_reported_phase, last_reported_progress
if progress_callback is None:
return
bounded_progress = min(1.0, max(0.0, progress))
if (
force
or phase != last_reported_phase
or bounded_progress - last_reported_progress >= 0.0025
):
last_reported_phase = phase
last_reported_progress = max(
last_reported_progress,
bounded_progress,
)
progress_callback(last_reported_progress, phase)
report_progress(0.0, "initializing", force=True)
t_eval = simulation_sample_times(config, sample_step)
signal_event_times = self.signal_resolver.event_times(
config.t_start,
config.t_stop,
)
initial_state = self.consistent_initial_state_vector(config.t_start)
report_progress(0.0, "integrating", force=True)
duration = config.t_stop - config.t_start
furthest_solver_time = config.t_start
def report_solver_time(time: float) -> None:
nonlocal furthest_solver_time
furthest_solver_time = max(furthest_solver_time, float(time))
time_fraction = (
(furthest_solver_time - config.t_start) / duration
if duration > 0.0
else 1.0
)
report_progress(time_fraction, "integrating")
def monitored_rhs(time: float, state_vector: list[float]) -> list[float]:
if cancel_check is None:
report_solver_time(time)
return self.rhs(time, state_vector)
solution = integrate_ode(
rhs=monitored_rhs,
initial_state=initial_state,
config=config,
t_eval=t_eval,
cancel_check=cancel_check,
accepted_step_callback=(
report_solver_time if cancel_check is not None else None
),
breakpoints=signal_event_times,
state_transition_handler=(
self.mechanical_state_reducer.state_transition
if self.mechanical_state_reducer.has_state_events
else None
),
)
if isinstance(solution, ODESolution):
run_status: SimulationRunStatus = solution.status
integration_error = solution.error
else:
run_status = "completed" if bool(solution.success) else "failed"
integration_error = None
result_message = str(solution.message)
postprocess_progress = (
1.0
if run_status == "completed"
else max(0.0, last_reported_progress)
)
report_progress(postprocess_progress, "postprocessing", force=True)
times = [float(value) for value in solution.t]
series: dict[str, list[float]] = {"time": []}
postprocessing_error: Exception | None = None
self.mechanical_state_reducer.reset_constraint_modes()
for time_index in range(len(times)):
if (
run_status == "completed"
and cancel_check is not None
and cancel_check()
):
run_status = "cancelled"
result_message = "Simulation was stopped while preparing partial results."
break
state = [
float(solution.y[state_index][time_index])
for state_index in range(len(solution.y))
]
try:
self.apply_state_vector(state)
self._close_current_state(times[time_index])
self._append_current_state(series)
series["time"].append(times[time_index])
except Exception as exc:
run_status = "failed"
result_message = str(exc)
postprocessing_error = exc
break
if len(series["time"]) < 2:
if postprocessing_error is not None:
raise postprocessing_error
if integration_error is not None:
raise integration_error
final = {
key: values[-1]
for key, values in series.items()
if key != "time" and values
}
diagnostics = {
"pressureFlow": {
"solveCount": self.algebraic_solve_count,
"maxScaledResidual": self.max_algebraic_residual,
"maxEvaluationsPerSolve": self.max_algebraic_evaluations,
"last": (
self.pressure_flow_solver.last_diagnostics.as_dict()
if self.pressure_flow_solver.last_diagnostics is not None
else None
),
},
"stream": {
"maxIterationsPerSolve": self.max_stream_iterations,
"last": (
self.stream_resolver.last_diagnostics.as_dict()
if self.stream_resolver.last_diagnostics is not None
else None
),
},
"signal": {
"propagations": self.signal_propagation_count,
"eventTimes": list(signal_event_times),
"last": (
self.signal_resolver.last_diagnostics.as_dict()
if self.signal_resolver.last_diagnostics is not None
else None
),
},
"pneumaticVolume": {
"propagations": self.pneumatic_volume_propagation_count,
"last": (
self.pneumatic_volume_resolver.last_diagnostics.as_dict()
if self.pneumatic_volume_resolver.last_diagnostics is not None
else None
),
},
"stateCount": len(initial_state),
"sampleCount": len(series["time"]),
}
variables = tuple(
variable
for variable in self.network.result_variable_metadata()
if variable.key in series
)
report_progress(
1.0 if run_status == "completed" else max(0.0, last_reported_progress),
"complete" if run_status == "completed" else run_status,
force=True,
)
return GenericSimulationResult(
success=run_status == "completed" and bool(solution.success),
status=run_status,
message=result_message,
simulated_until=(
float(series["time"][-1])
if series["time"]
else float(config.t_start)
),
requested_stop_time=float(config.t_stop),
variables=variables,
series=series,
final=final,
diagnostics=diagnostics,
)